Biscuit Making & Baking Machine

We manufacture Dough Mixer, which is designed in conformation with international quality standards. Our dough mixer is used for mixing variety of ingredients such as flour, sugar, fat, water and other chemicals for making hard, soft or fermented dough to prepare delicious biscuits.

Features:

• Low maintenance
• Trouble free performance
• Durable
• Low fuel consumption

Specifications:

Design

• A base plate over which two side frames are fitted for taking the load of mixing chamber of bread dough mixer which is fitted on side frames
• In the mixing chamber of bread dough mixer two Z/sigma type-mixing blades are fitted which rotate at different speeds in opposite direction to mix various types of soft/hard dough for achieving required glutton of dough
• An electrically operated tilting device is also fitted to tilt mixing chamber to unload mixed dough
• The machine is covered from all sides to avoid dust and accidents

Capacity

• 100 Kg. flour, 200 Kg. flour, 300 Kg. flour per batch

Contact parts

• In standard model all contact parts are made in mild sheet/ cast iron but the top lid in S.S.-304
• However, all contact parts can be supplied in S.S.-304

Leakage protection

• The mixing bowl is protected by double oil seals with gland rope in all four shafts of blades to avoid leakage of liquids from the mixing chamber

Power load

• 10 HP & 1 HP, 20 HP & 2 HP, 30 HP & 3 HP

We are a reputed organization, engaged in offering Rotary Molder. Our molder is used for soft dough and soft variety of biscuits. The molded dough is fed into the hopper and a forcing roller forces the dough into the cavities of the molding roller made out of gun metal, uniformly engraved and coated with food grade Teflon. To ensure uniform filling, excess dough is cleared with a knife that is held by a holder made from tool steel.

 

Features:

• The rotary molder has an adjustable rubber roller that conveys the discharge cotton web, presses it uniformly against the molding roller for perfect transfer of molded pieces from the molding roller on to the web
• The speed of the forcing roller influences the density of dough forced in to the molding cavity
• The speed of the die roller influences the production speed
• The discharge web speed influences the shape of the biscuits produced along the web or across the web

We offer Cut Lay Laminator [vertical/horizontal], which is a biscuit machine and mainly used for preparing all kinds of hard biscuit, crackers and cocktail snacks. Based on advanced technology, this laminator helps to create a puffy pastry-like structure, which is vital for the quality level and consequently for the sales success. The quantity and weight of dough are increased and improved by laminating of dough band

Features:

• Low fuel consumption
• Precision functioning
• Durable
• Low maintenance

 

Operation:

• In this superior functioning biscuit making machine, the dough band received from sheerer of 838 mm width is passed through two shuttles
• The dough sheet is cut into pieces by a knife for a length of 1000 mm (39") and these pieces are laid on bottom shuttle by top shuttle
• This bottom shuttle layers the pieces on first conveyor unit of 1000 mm (39") wide production line very carefully
• The first conveyor unit feeds to the first gauge roll unit
• Number of layers can be controlled by the speed of first conveyor unit or increasing the speed of sheeting unit and laminator by AC variable frequency drive

We have in our store quality Oil Spray machine [For Salty Biscuits]. This machine is specifically used to spray edible oil on the top and bottom of hot biscuits in an appropriate manner. Oil is sprayed to the biscuits that immediately comes out of oven before being transferred to cooling conveyor.

Features:

• Durable
• Low fuel consumption
• Trouble free performance
• Low maintenance

Our Cooling Conveyor, Stacking Machine is fabricated using heat sealable material like 40-micron polyester ploy/foil pearlised B.O.P.P., heat sealable B.O.P.P. & aluminum foil, paper poly and other common composite films with inner heat sealable layer. This machine is appreciated for consistent performance and is widely used in baking industry.

Features:

• Precision functioning
• Easy maintenance
• Durable
• Low fuel consumption

 

Construction:

• Cooling conveyor is made in a modular construction of 2.5 mtr. long and connected together to form the required length. The supporting side channels are fabricated from 3 mm thick M.S. sheet
• Idle rollers are spaced at 750 mm apart on conveying direction and 1700 mm on the return direction
• All the idle rollers are of 48 mm dia, mounted on 6004 ZZ deep groove ball bearings with grinding finish and hard chrome plated for hygienic conditions
• To minimize the droppings of oil from the cloth and rubbing of cloth against tie angles, we replace all tie angles also with idle rollers. This might costs little extra, but it maintains complete hygiene at the working area
• There are two drive drums of 220 mm diameter and projections are made on the surface of drums to minimize slip or covered with friction grip rubber tape
• Manual tensioning and tracking are provided
• The feeder table is ideal to stack the oil sprayed biscuits, which does not require more travel after oil spraying
• The biscuit coming from stripping conveyor is directed on to the cooling conveyor to transfer the heat in the biscuit to atmospheric air as it is passing on it
• The recommended total travel of the cooling conveyor is 1.5 times the oven length. For effective cooling, the travel of 150 ft is required

We offer an innovative range of accurately engineered Biscuit Moulds and Cutting Die Rollers that are exclusively made to produce soft dough and hard dough biscuits. of different kind and taste as per therequirement.
 
We use latest CNC and Cad Softwares to make Special Insert Die Moulds.We have our own foundary shop to produce Gun Metal Castings.

EveryProcess is in house thus leading to better quality and on-time delivery