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Magnetic Devices

Catering to the demands of diverse industries, we offer a comprehensive range of magnetic devices. Our magnetic devices are compact & light weighted and efficiently serve the application requirements of our clients. Available in both standard as well as customized sizes, this range comprises of permanent magnetic lifter, magnetic sweepers, magnetic sheet fanner, bullet magnet, liquid line magnets, hump magnets, grate magnets, magnet grill, magnetic pulleys etc.

Permanent Magnetic Lifter

Permanent Magnetic Lifter

We are manufacturing industrial Permanent Magnet Lifters which are compact and light weighted. These permanent magnetic lifter are neodymium magnetic powered systems which are suitable for flat and round material. The features and specifications are as follows:

• Compact and lightweight
• Suitable for flat and round material
• Very high Lift to its weight ratio
• Quick & easy operation with On/Off system
• Neodymium Magnetic Powered System
• Improves plant Safety no direct contact with men
• Large and heavy work piece can be moved/handled safely and easily by only one operator.
• Handling Heavy weight products has made easy by Permanent Star-Lift Magnet
• These magnetic lifters are widely used in the industry. Apart from machine tool they are used in variety of industries.
• The Idea behind is to cut the time by conventional, unsafe handling to safe, secure and faster operation of lifting and handling of heavy products.
• Construction of Permanent Star-Lift Magnet is itself a high-end technology with careful selection of material and testing. Our experience and feedback of our customers have made our product more reliable than any others.

Model No Holding Valve Flat Item (kg) Holding Valve Round Items (kg) Length (mm) Width (mm) Height (mm) Weight (kgs)
STR 100 100 50 100 65 70 5
STR 250 250 200 150 100 100 10
STR 600 600 300 250 120 115 25
STR 1000 1000 500 320 175 160 30
STR 2000 2000 1000 375 230 210 125
STR 3000 3000 1500 460 285 260 220
STR 6000 6000 3000 600 430 355 420


Notes: Holding Values for the Power Lift Magnets are stated at 33% of the actual value. When lifting sheets over 4'x8', use 2 or more lifts on a spreader bar to prevent sheet flexing, sagging or peel-off. Material less than 3/8" thick is susceptible to magnetic bleed through, resulting in two sheets being lifted at once. *Round Item Holding Values are based on ideal conditions. Pipes length, Wall thickness diameter and surface condition can all affect the magnets performance. Please consult the factory before specifying these magnets for use on round material

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Magnetic Sweepers

Magnetic Sweepers

We are engaged in manufacturing and supplying of Magnetic Sweepers which can sweep dangerous scrap iron and decrease the risk of costly flat tires or personal injury. Available for any size job, these magnetic sweepers push type models clear airless and walkways with 12" - 36" sweeping widths with or without easy load release. Hang type sweepers (18" to 96" models) attach to trucks of fork lifts and will lift a 3 ½”.

The features are:

• Long 16 penny nail from 5" off the ground
• 72" and 96" Trailer Type Sweepers tackle the really big jobs-roads, parking lots, runways and more
• Permanent magnetism
• Quality construction
• Operate on paved or unpaved surfaces

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Magnetic Sheet Fanner

Magnetic Sheet Fanner

These Magnetic Sheet Fanner are designed to cut down cost and redouble safety when tacking steel sheet stock. These magnetic sheet fanner are equipped with powerful magnetic field which automatically separates the sheets. Our machines quickly, safely and successfully handle one sheet at a time –no longer is prying of sticky, oily, pre-finished or polished sheets necessary. These also eliminate die damaging which is caused due to double sheets. The features are as follows:

• Handle steel sheets of almost any length, width or shape
• Separators positioned opposite each other on small sheets will actually float the sheets
• The sheets near the top of the stack separate instantly from a ¾’ to1½’ gap, depending on sheet thickness size
• As soon as the sheets are removed from the separator, they are no longer magnetized.

Benefits:

• Permanently magnetized
• Convenient carry handle
• Durable welded construction
• Non-corrosive enclosure

Options:

These are available in:

• Custom sizes
• Mounting Options
• Extra power models.

Note: For Maximum effectiveness, locate the separator at corner (s) of large sheets and in the center of the width or length on smaller sheets.

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Bullet Magnets

Bullet Magnets

We offer Bullet Magnets, which can easily be installed with compression type couplings and is available in sizes ranging from 3” to 6” diameters. These provide an exceptionally powerful magnetic field to capture fine particles previously unattainable. Moreover, our bullet magnet can be cleaned by opening the hinged door to remove the magnet from the line. Once the magnet is away from the line a quick pull on the magnet element allows all captured tramp metal to fall off. The features are as follows:

• Our magnet is aerodynamically shaped with a solid stainless steel nose cone
• The flow through design of the Round Bullet Magnet allows the magnet to be used anywhere in a pneumatic line system
• These can be used ahead of processing equipment and bulk load out to assure product purity and protect machinery from tramp metal damage
• The nose cone diverter and magnet assembly of the Bullet is designed to maintain a balanced flow through the housing thereby maintaining uniform velocity in line flow
• Ideal for dilute phase systems, typical Bullet Magnet applications include: movement of powder and granular flour, chemical, plastic, food stuff, pharmaceutical and mineral materials.

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Drawer Magnets

Drawer Magnets

We are engaged in manufacturing Heavy Duty Drawer Magnets for our esteemed clients. These are designed and developed for ferrous metal separation in a wide variety of dry processing applications. The main body of the housing consists of a row, or most commonly rows, of round magnetic tubes that are assembled into drawers.

Benefits:

• Improve Product Purity
• Product Processing Equipment from
• Ferrous Metal Damage

Operation:

• The EZ-Clean Drawer-in-Housing is designed to simplify the cleaning process to encourage frequent and quick removal of collected tramp metal
• To initiate cleaning, the operator pulls two handles on the front of the housing, removing the magnetic drawer from the product flow
• As the drawer is pulled out, each magnetic tube passes through a seal which wipes the accumulated metal from the tubes
• A catch pan is located under the tubes on the front of the housing to collect the metal for analysis or disposal

Features:

• EZ-Clean Operation
• New Reduced Height, designed for replacing • Manual Clean Housings
• 304 Stainless steel Construction
• Neoprene Gasket Material for Dust Control
• Hinged Rear Access Door
• Collection Pan for Metal
• Positive Locking clamps for Drawer

Options:

• Ceramic or Rare Earth Magnetic Materials
• Custom Sizes and Transitions Available
• Food Grade gasket material
• Finish and welding treatments available
• 50 MGOe Rare Earth Magnetic Material
• Imized treatment of magnetic tubes for abrasive products
• Alternate Tube spacing available for special applications
• Self- Cleaning Drawer Operation Package
• 316 L Stainless Steel

Specifications:

• Magnetic Grate tubes 1” diameter
• 2” vertical and horizontal tube facing is standard
• FDA white BUNA wiper seals
• Neo= 43 MGO material, Ceramic= 8 Material
• 8mm stainless steel housing and flanges
• Neoprene gasket material standard

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Liquid Line Magnets

Liquid Line Magnets

We are offering Liquid Line Trap Magnets at highly competitive prices. These are manufactured as per the industrial standards and are offered to the clients in customized sizes and specifications. The various types we offer are as follows:

Cage Style “T” Traps

Our T-Trap Magnetic Separators are designed for heavy duty, large volume liquid and semi-liquid line flow systems. These employ a slip-in cage of stainless steel permanent magnetic tubes for capturing ferrous tramp metal particles and improve the purity of the product. Our range of Cage Style ‘T” Traps is available in seven standard line sizes from 2” to 18” inches in diameters, STR T-Trap’s can also be produced to meet special applications. EZ-Clean upgrade packages are available for some styles of manual clean, cage style T-Traps.

Plate Style “T” Traps

T-Trap is ideal when tramp metal protection is required for Liquid Lines carrying viscous to fibrous products. This magnet allows the product to flow through the housing without causing product bridging. Moreover, an interior baffle is applied to direct the entire product flow towards the powerful plate magnet, ensuring that tramp metal is forced into the magnetic field.
Installation of the Plate Style magnet can be in any position. The Vertical position eliminates the sump area, and eases out the cleaning in horizontal lines when the magnet element is installed on top. These high quality Plate Style “T” Traps are available in standard line sizes of 2” and 3” diameters. The Trace has capability to manufacture magnets for special applications or line sizes.

Liquid Line Magnets

We are manufacturing liquid line magnets which are offered to the clients in customized sizes and specifications.

Options:

• Rare Earth (R)
• Ferrite (C)

Part Numbers STR02 to STR04 Stainless steel sanitary construction:

• Line connection Tri-Clamp
• Acme thread
• Weld ends
• APC
• Q-Line
• I-Line
• IDF
• John Perry

Part Numbers STR06 to STR18 Mild steel construction:

• Stainless steel construction available upon request.
• Mounting holes on magnets flange match bolt pattern of standard 150 pound flange.

Cage Style:

We offer cage style magnets which are provided to the clients in customized sizes and specifications. We provide dimension representative of product at date of publication if dimensions are critical, call for up-to-date changes. These are available in various groups:

Group 1 (Fluid and Strained Products):

• Beverages
• Thin soups
• Jellies
• light sauces
• Syrups
• Salad dressings.

Group 2 (Fibrous & Crushed Products):

• Crushed fruits & vegetables
• Chopped foods
• Medium syrups
• Vegetable soups.

Group 3 (Viscous or Heavy Products):

• Meat spreads
• Heavy purees
• Heavy syrup
• Warm jam
• Hot processed
• Creamed cheese
• Baby foods
• Pulps.

Group 4 (Viscous & Fibrous Products):

• Minced meat
• Ground meat products
• Poll foods
• Warm preserves

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Hump Magnets

Hump Magnets

We offer our clients with Hump Magnets take advantage of the offset flow of the material and insure maximum tramp metal removal from the product flow. These are provided to the clients in customized sizes and specifications as per their requirements.

These operate as follows:

• Employing two heavy duty diverters equipped Spout Magnets positioned so that product flowing through the hump is forced into the magnetic fields
• These take advantage of the offset flow of the material and insure maximum tramp metal removal from the product flow
• The hinged magnets are gas kited and clamped tightly to the hump housing for maximum product and dust containment during processing operation
• These swing open for removal of captured tramp metal
• Ruggedly constructed from stainless steel and with welded flange mounting systems to fit chute or pipe applications
• These are available in different sizes. Custom sizes are available for special application.

Features:

• All stainless steel construction Mild steel construction available on the request of the customers
• Inlet and outlets are easily accommodated custom designs, which also available on the request of customers.

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Grate Magnet & Magnet Grill

Grate Magnet & Magnet Grill

We offer heavy duty Grate Magnets and Magnet Grill which are offered to the clients in customized sizes and specifications. These are made of high grade raw material and are stringently tested on various parameters before these are supplied to the clients.

Features:

• Round Magnetic Grate Tubs’ feature rolled stainless steel construction with solid stainless steel and plugs that have 1/4-20 tapped mounting holes ensuring the rugged performance and safe operation of lml tubes
• Also available in Seam welded construction where two 1/4-20 tapped holes are provided on each end for easy installation.
• 1/8” Thick by 2” wide stainless steel stringers 1” Diameter stainless steel magnetic tube Tubes on 2” centers

Options:

These are available in various options:

• Custom sizes and designs
• Sanitary construction
• Three styles of diverters available
• Customer specified tube spacing
• When selecting “A” or “B” style diverters consult the factory for additional costs

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Magnetic Pulleys

Magnetic Pulleys

We, Star Trace are highly famous company indulged in manufacturing and supplying better-quality Magnetic Pulleys. These heavy-duty Magnetic Pulleys are used for removing tramp metal. Our comprehensive range of Magnetic Separator Pulleys is perfectly used as head pulleys in belt continuous and automatic removal of tramp metal from material flow. As the tramp metal contaminated material comes within the pulley’s magnetic field, the ferrous tramp will be attracted and held to be belt until it reaches the underside. It will then pass separately out of the magnetic field and be discharged into a chute of bin. The cleaned, non-magnetic material is discharged normally over the pulley in a vertical drop.

Our comprehensive range of powerful Permanent Magnet Separation Pulleys caters the size and installation requirements of most conveyor systems applications. It installed as head pulleys in conveyor systems, the Star Trace Permanent Magnet Pulleys provide effective, full time automatic tramp metal removal. High quality Star Trace Magnetic Pulleys are offered in four different hub styles-extended hubs, flush hubs, recessed hubs and with no hubs. Pulley shafts are removable mild steel and are available with optional stainless steel shaft. Standard pulley sizes range form 4” diameter by 10” face width. These pulleys are available with or without lagging and with crowned or flat faces.

Features:

• 304 Stainless steel faces
• Removable Mild steel shaft
• Four hub styles
• Flat face
• Key way and set screws

Options:

• Tapper Locks
• Crowned face
• Fixed shaft
• Lagging
• Stainless steel shaft

Note: Technical data and specification subject to change. Special Magnetic Pulleys can be made on request, just send your technical data and application, required for our engineers.

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