About Statesman Fashion
Statesman Fashion progress over the years has brought WRAP recognitionsWRAP Certificate
Few of our certifications include:
- Our knitting division has state of art of high quality machines
- Terrot (Germany)
- Camber (UK)
- Protti (Italy)
- Matsuya (Japan)
- We can knit the following types of fabrics:-
- Single Jersey
- Rib, Flat-back Rib, Varigated, Pointel & Drop Needle Rib
- Two and three thread Fleece
- Pique, Honeycombed
- Auto Striper
- Jacquard (Interlock)
- Waffle, Thermal/Mini waffle
- Lycra – Jersey, Rib, Airtex, Loopknit etc.
- All of the above fabric structures are with or without Lycra/Spandex composition.
- Our daily production capacity is 5 tonnes of grey fabric. We are well equipped with a modern lab for testing yarn counts and CSP before starting the knitting. The grey fabrics are thoroughly checked in a systematic manner before being released
Statesman fashion builds quality into its products. Each Garments that leaves our factory is thoroughly checked at every stage. From procurement of raw materials to finished products confirm our commitment to maintain quality to its standards.
Fully automated Sclavos from Greece, the best soft flow machines known for its technical excellence are used. Pozzi, Italy auto dispensing system for dyeing and chemicals monitored and controlled by Sedometer. Cotton, Polyester and Nylon and its blends upto 7 tonnes per day is the production capacity.
Specialised in Garment dyeing and washing techniques like Pigment dyeing, Enzyme washes, Faded look, Acid wash, Wrinkle effect, Vintage wash, Stone wash, Ozone magic and Alkali wash
Other process are done using :- Santra-strech machine for overstretching and compactingSalvade relax DriersWiess machines for felt compactingShoe type Compactor like FAB-CONChein Shin Brushing machines
Headed by eminent leaders Mr.A.M.Karthikkeyean, Statesman Fashion has a strong team of experienced and dynamic professionals in all departments.Our Merchandising team is headed by five Merchandising Managers forming five teams having five senior Merchandisers working under them. These group of people work under the guidance of our Planning Manager.
We have separate teams for Sampling, Production to Documentation headed by skilled people to take through the job process in the right manner.With their years of experience and profound skills, these people allow us to meet our valuable Buyer orders executed in stipulated period with required quality standards and deliver them within the right time.
Full fledged in-house lab production and quality control equipments mostly imported from Europe are used to cater the buyers’ requirements.
We have one of the finest lab equipments like:- Treetex Prisma Recipe Calculation System.Reliable Labomat Dyeing equipment with micro processor control imported from Mathis, Swiss for sample dyeing and testingFlex System for dye liquor checking and correction are supported by Treepoint Swiss AG.Morapex Qtex color analysis systemMinolta Spectrophotometer from Japan
The instruments in Lab are calibrated by certified renowned institute every year to maintain the accuracy of checking and quality control
Production: Printing And Embroidery
Very efficient Indian Rotary Printing machines are used.
Automated chest printing machine of 8 colours from TAS, Australia can produce Pigment, Plastizol, Non PVC, Dry discharge and transfer printing.
Curing and Fusing machines are used to produce high quality chest printing with AZO free pasters and colours. We can produce transferable papers for making Label printing on garments.
A 25 head ZSK machine looks after logos, chest or overall embroidery
Production: Environmental Issues
To protect the environment and save the ecological values to be preserved for future generations, the latest technology is used to recycle the water and salt used in dyeing process.. The imported Reverse Osmosis System from Water Works (Canada), who are pioneer in Waste Water and Sea Water desalination process, to recover the good water quality used in processing. The salt used in dyeing is recovered from the rejects of Reverse Osmosis Membrane process using NANO filtration. The NANO filtration separates the salt and water thereby facilitating the 3% rejects to evaporation and thus solid waste is reclaimed and the water is used back in the steam boiler as feed water. Thus the Zero discharge concept is achieved. The valuable water and salt is recycled back in process to conserve water and ecology.
Cutting And Sewing
Imported machine CAD CAM Cutter from INVESTRONICA-SIESTMAS from Spain has the cutting edge technology to perform our cutting process efficiently. Several BK700 and Mack Lying tools are also used.
Our modern three floor sewing division can produce 5,00,000 pcs per month in an area of 40,000 square feet.The stitching division consists of:Label stitching machine from JUKI, JapanAutomatic Placket setting machine from Shinko, JapanComputer Programmable Label Stitching machine from Juki, JapanButton-hole machine from Brother, JapanCollar attaching machine from Rimoldi, ItalyStitching machines from Pegasus, Siruba, Singer, Union special and Brother
From procurement of raw-materials to confirm over commitment to maintain quality “FIRM”.
An WRAP Certificate , we ensure that garments leaving our factory are of the highest quality. Stringent quality procedures are in place right from the procurement of raw materials to finished products.
Produces only quality products, this produces is followed right from the raw material stage and thoroughly screened while entry and exit to match over quality requirements.
At Statesman Fashion, Quality has always been a parameter of our global competence. We have ensured that every production stage gets only quality raw materials and produces only quality products. We follow this procedure at the purchasing stage itself. All raw materials entering our factory are thoroughly checked to match our quality requirements.
Once the production process is underway, we have got random checks and periodic quality checks in every production phase. This ensures that each phase outputs quality products, be it the knitting phase or the dyeing phase.