Coating & Painting Equipment

• External Powder Path For easy & quick color change
• Easy Coating in Faraday- cage prone areas
• Maximum transfer efficiency
• Certification for CE marking
• Maintenance is very less & easy
• Maximum benefit of time & labor saving
• Additional Sieve box is attached to the hoper with vibrating Trolley (Maxim Only)
• Powder Level Sensor (Maxim Only)
• Direct suction attachment (Maxim Only)
• Safety ( Powder flow stops as the gun touches the article)
• Pollution free environment
• Unique innovation
  

Powder Coating Activity can be broadly divided into conveyorised plants & batch plants. We offer clients batch type powder coating plants. These are designed and developed to deliver optimized energy usage. Further, these batch type powder coating plants deliver high powder coating quality and process efficiency and delivers optimized overall performance. Batch plants are based on premise that both coating as well as curing process is optimized on batch size. Batch plant consists of pretreatment tanks, applicators, recovery booth, curing oven and the material handling system.

Powder Batch Plant includes optimization of energy, time, space and finishing:

·     Provides optimized Powder coating quality and efficiency

·     Batch plants are based on premise that both coating as well as curing process is optimized on batch size

Besides pretreatment, batch plant consists of applicators, recovery booth, curing oven & material handling systems.

Applicator:

·     Depending on production volume as well as article geometry, applicator and its accessories are selected

·     In case of automatic plants, accessories like recycling system or sieving machine can also be integrated

Recovery Booth:

·     Booth size, article entry direction and number and sizes of operator cutouts are decided according to the production rate and article geometry, size, type, weight.

Curing Oven:

·     Optimization of energy through good quality insulation & uniform distribution of hot air flow that provides high quality and process efficiency.

·     Air changes per minute are optimized for energy saving.

Material Handling:

·     A batch plant material handling system comprises of over-head track & lose trolley or ground trolley

·     Track and trolley is used for lighter articles which are hung on jigs in big numbers

·     Ground trolley is used for heavy components

·     In both cases, complete loop of either overhead track or ground rails can be designed depending on space availability.

In this system, Paint can be saved up to 50%. The film thickness is uniform. Nozzle can be selected according to the article, as there are two types of nozzle available. One is flat spray nozzle suitable for flat or big articles and the other one is round spray nozzle for tubular or small articles.

THE ADAVANTAGES

• Increased transfer efficiency and reduced overspray.
• Reduced labour and material cost
• Low cost of operation reduces payback period.
• Lower pollution control cost.
• Reduced maintenance.

• Prapat provides uniform paint to the applicator. The controlled delivery is easy to monitor as suction hose is dipped in paint container.
• Its design is sleek, light weight & ensures great reduction in paint wastage in process of cleaning and color change
• Papat II is recommended where number of guns is more.

This is our Airless Painting Equipment for high performance. This is a basic requirement of the Railway, Shipping, Construction & Heavy Machinery manufacturing industry. This industrial painting equipment is used for high speed, high volume painting of highly viscous paints. Airless painting equipment is designed for high reliability and eases of maintenance and also can work continuous under all weather condition.

Features:

-      Time Saving

o   Reduces spray time considerably because of high output capability to obtain higher dry film thickness

o   Reduces drying time because of less solvents

-      Cost Saving

o   Paint Saving       - 20%

o   Solvent Saving    - 80%

-      Light weight gun and having one hose reduces operator fatigue

-      Painting in open area is possible

-      Easy maintenance