Since 1980, from its foundation laid by Late Shri Prithvi Raj Sharma, Steel Smith has grown as one of the leading manufacturer of steel forged flanges and other products that includes steel plate flanges, stainless steel flange, carbon steel flange, forged flange, forged block, etc. We are an ISO 9001:2000 certified company, engaged in manufacturing and exporting a humongous range of forged flanged and some other forged products.
Our spectrum, which includes blinds, block, crankshafts and other forged products, is developed using qualitative material that are procured from some of the established in their domain. Our array has earned us the entitlement of “well known forgers” under the Indian Boiler Regulation 1950 (IBR). Moreover, we are registered with reputed associations such as NSIC, SSI and many others.
Our expedition started with a modest shop called STEEL SMITH to cater all types of engineering industry requirement. Over last three decades, we have grown as a seasoned and established team of skilled and experienced personnel that satisfies all complex, specific and bulk requirements of our customers. We are committed to ensure premium quality of our flanges and timely execution of the undertaken work. For this, we possess widely spread 4 manufacturing factories.
Our spectrum conforms to various national and International standards as well as it is certified by various leading Third Party Inspection Agencies. The high quality standards of our range of forged flanges is evident from the approval and appreciation received by our eminent customers such as IBR, LLOYD'S, BHEL QC, BVIS, RITES, PDIL, JACOB'S H&G (P) Ltd., NPCIL, BPCL, SGS INDIA (P) Ltd., QUEST, HINDUSTAN PETROLEUM LTD., RELIANCE INDUSTRIES, ONGC NOIDA and IOCL NOIDA.
Some of the particulars that are essential for our customers to promote transparent dealings are as follows:
• Our quality management systems are certified to ISO 9001:2000 by TUV NORD (INDIA) & D&B (NSIC).
• The industry is located on national highway NH-24 in the state of (U.P) at and distance of 20 km from Delhi and 5 Km from NOIDA.
State-of-the-Art Manufacturing Units – 4 nos
Based in Ghaziabad, we own 4 fully equipped manufacturing units that allow us to continuously meet the production schedules along with fulfilling the customer’s bulk orders with the pre-determined time frame. A brief of our 4 manufacturing divisions along with their operation types is tabulated below:
Factory 1
STEEL SMITH
Forging Division
Factory 2
SHUBH UDYOG
Casting Division
Factory 3
SURYAA STEELS
Forging Division
Factory 4
SHAKTI INTERNATIONAL
Machining Division
All our manufacturing units are cover a vast area which includes wide open green spaces that are created as per our environment friendly policy. Having the capacity to all the received orders within set time period, our units are equipped with numerous efficient machines and equipment that are tabulated below:
Our Machine Shop Machinery
Lathe machine
Heavy duty lathe
Planner machine
Shaper machine
Hand grinder
Tool post grinder
Electric welding set
Oxygen acetylene gas cutting set
Drill machine
Radial drill machine
Generator set
Overhead crane
Milling machine
Our Forge Shop Machinery
Steam hammer
Close die hammer
Massey hammer
Turning press
Ring hammer
Heating furnance
Jib cranes
Lancashire boiler
Tubewell 4" bore
Overhead cranes
Mobile cranes
Additionally, we possess a cutting facility which includes different types of Bandsaw in different dimensions / sizes. We also have in-house heat treatment capabilities that give us extra control over the manufacture of qualitative forgings. The facility performs virtually all required operations for our in house production and has assisted us in performing various processes of specific heat treatment needs, as per customer demands. Some of these processes include:
Innovation in every aspect of our company results in better forged flanges, industrial flanges, steel plate flange, stainless steel flange and carbon steel flange which consequently results in higher market repute and customer satisfaction. On this basis, we commit ourselves towards continuous innovation in our activities of flanges production and related operations. To accomplish this commitment we have hired professionals in research domain. They conduct researches on the newly introduced and prevalent market trends related to forged flanges production, usages and applications.
In addition, they also administer our research and development facility which includes various equipment and instrument that are useful for assistance in conducting researches and analyzing the collected data. Our researchers carefully overview the latest developments related to new technology & production / usages of our forged flanges in conformation to our infrastructural facilities.
After thorough and careful examination on the new developments, our researches sort out the most effective and beneficial development that can assist us in improving our spectrum and / or developing new flanges. Additionally, we ensure that our researchers attend different seminars and research programs to keep themselves abreast about the latest changes in the domain of forged flanges.
Industries We Are Serving
Ever since our inception almost three decades ago, we have fruitfully acquired a humungous base of customers who are some of the leading public as well as private sector companies. Our customer base in diversified into different segments which includes sugar industries, effluent wastewater treatment plant, fertilizers, chemicals, power, general engineering industries and many others.
They place repetitive orders for premium quality forged flanges with us and we never disappoint them in any manner. A triumphant track record of cent percent customer satisfaction proves our worth in the domestic and global arena. Some of our renowned customers are tabulated below:
Refinaries
Sugar Industries
Railways
Power Sector
Petrochemicals Sector
Gear Transmissions
Wind Energy
Our TCQC
Our company follows established quality management systems that are ISO 9001:2000 certified. This certification has been awarded by TUV NORD (INDIA) & D&B (NSIC). To ascertain the highest quality standard of our forged flanges, we possess a quality control section and laboratory apart from a chemical laboratory. Various equipment and instrument installed in these sections / laboratories include:
Ultrosonic flaw detector
Brinell hardness tester
Dye pentrant test kit
Magnetic flaw detector
Universal testing machine
Poldy hardness tester
Impact testing machine
Polishing machine for preparing micro test PCS
Metallurgical microscope
Optical pyrometer
Additionally, our testing capabilities include a comprehensive setup for mechanical testing which include:
Impacting testing ensures that our forged forgings are able to withstand shock loads. This test is carried out at room temperature as well as sub-zero temperature. Tensile testing is done to ascertain their suitability withstand loads carried by them.
To conduct these tests, we use advanced equipment such as ultrasonic testing and highly sensitive mobile spectrometer along with specialized dye penetrate & magnetic particle technique. Various measuring instrument used by us includes:
• Mitutoyo vernier
• Micrometer
• Dial gauge indicator
• Scales of different sizes
• Compass for inside and outside
• Angle protector
• Height gauge
LandMarks
Strict professional and mutually-beneficial relationships with our vendors assist us in creating an all-inclusive collection of assorted forged flanges including steel plate flange, stainless steel flange, carbon steel flange, blind flanges, forged blocks, forged steel crankshaft, forged flanges, forged rings, forged shafts, slip-on flanges and long welding neck flanges. Globally appreciated for their high quality standards, our range is developed using innovative techniques in fully furnished 4 manufacturing units. Our forged flanges are rated amongst the best in the industry for their prominent attributes, some of which are enlisted below:
• Dimensionally precise
• Corrosion resistance
• High tensile strength
• Efficient performance under complex conditions
• Easy to use & install
• Longer service life
• Impact resistance
• Abrasion resistance
• Excellent elevated temperature strength
The aforesaid quality attributes of our forged flanges makes them extremely popular in the industry and assist us in acquiring a wider base of customers. They are some of the prestigious names in their definite work domains. Various industries and sectors where our customers belong to and our forged flanges / products are used in are:
• Power
• Fertilizers
• Chemicals
• Petrochemical
• Refineries
• Sugar
• Oil & gas
• Effluent wastewater treatment plant
• General engineering industries
Our Vendor Base
We comprehend that high quality standards and optimum performance of our forged flanges is assured only by using innovative technology and superb quality material in their production. Hence, we strive to procure raw material of MS (Mild Steel), CS (Carbon Steel) and alloy steel from established and authentic vendors only. A brief list of our raw material suppliers is cited below:
M/s Star Wire (India) Ltd.
M/s Uttar Pradesh Steels
M/s Steel Suthority of India Ltd.
M/s Chaudhary Steel (P) Ltd.
M/s Parvati Ltd
M/s Bhushan Steel & Strips Ltd
M/s Kisco Castings
M/s Ambica Steels Ltd
M/s Bhupendra Steels (P) Ltd
All the aforementioned vendors follow industry recommended quality norms in their activities and premises. This ascertains that we procure only the flawless material. The sourced material are also quality inspected in our premises, to further increase their surety to maintain the highest quality standards of our forged flanges.
Our Mentors and Team of Experts
Since our inception in 1980, we have matured significantly under the direction of our promoter Late Shri. PRITHI RAJ SHARMA. He holds a diploma in mechanical engineering, which he received from ARMY College Roorkee in 1960. His strong past of 15 years family business of manufacturing flanges has made our company one of the best FORGERS in the industry.
His able guidance has also enabled us to establish a team of seasoned experts which includes:
• Managing director
• Marketing director
• Finance director
• Project director
• Production manager
• Planning & documentation manager
• Quality analysts
• Computer staff
• Personal & admin manager
• Accounts officer
• Customer support executives
All our experts are immensely experienced in their specific field of operation and they work in a systematic hierarchy to achieve following:
• Meet production schedules
• Surpass customer expectations
• Fulfill customers’ specific requirements
• Deliver innovative forged flanges in set time frame
• Acquire utmost customer satisfaction
Aim / Vision / Mission
VISION .Total Customer Satisfaction .Continuous Improvement .Dedication to Quality
MISSION Steel smith has the mission of providing Quality services related to the forging and machining of metals according to the standards/ specification of our Customers. Working towards our Mission , we follow the axioms of total Quality assurance and continuous Improvement in product features and processes. We will strive to do this better to achieve world class manufacturing system and continually Improve so that all customers and members of the Steel Smith team can share prosperity in long term growth.
Quality Policy / Processes
We, at "STEEL SMITH" are committed in our endeavor to satisfy needs and expectation of our customer for their requirement of supply of "Quality Forged Flanges" in various grade of materials, through continual improvement in our product to meet the challenging demand while meeting National & International Standard & regulation in force.
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