Established in the year 2008, we, M/s Sujan Industries is one of the market leaders engaged in the manufacturing and supplying of a wide range of all types of turned components for OEM. We offer Turned Components that includes Automobile & Aerospace Parts, Valves & Flanges, Gear Boxes and Precision Components. Our products are manufactured using premium quality raw material, which we procure from our trustworthy vendors in the industry. The numerous ferrous and non-ferrous metals used makes our products strong, resistant to corrosion, weather-proof, and long-lasting. Owing to these features, our products are preferred in industries such as automotive, aerospace and general engineering industries.
Our organization has developed a state-of-the-art manufacturing unit spread over a vast area in Bengaluru. Facilitated with all modern machinery, the unit has an annual production capacity of 300 tonnes. We depend on the expertise of our well-trained technicians in designing and manufacturing our products to suit the requirements of our valuable clients. We have been awarded the ISO 9001-2008 certification by the esteemed TUV NORD, Germany for the consistent and impeccable quality of our products. Apart from our domestic clients, we are also catering to the needs of our international customers.
We have been able to reach new heights of success in the industry due to the guidance and expertise of our mentor, Mr. Padmanabhachar. His vision and knowledge has given us an edge over our competitors in the market. Our industry philosophy is “SARVEJANA SUKHINOBHAVANTU”, which means “Let everyone be happy with our association”.
Our Mission
"To Become Formidable and Reliable Business Partners with Whom We Have Associated by providing Outstanding Services, Excellent Quality, Competitive Pricing, On-Time Delivery of Products to customers at right time, right place and right quantity".
Product Portfolio
Our organization is a renowned name engaged in the manufacturing and supplying of a wide range of turned components. These products are preferred in the various OEM such as automobile, aerospace and other general engineering engineering industries. We use only genuine quality raw material such as ferrous & non-ferrous metals for fabrication of these precision designed components. Owing to the material used, these products have a high tensile strength and are resistant to corrosion, weather, and high temperature.
The various products in our range are enlisted below:
Steel Valves
Automobile Parts
Gear Boxes
Nuts & Bolts
Adapter Flanges
Precision Engineering Components
Aerospace Parts
We design these products to incorporate the specifications stated by our clients to suit their application requirements.
Our Team
We have a diligent team of professional in our organization, which is dedicated towards providing the best quality products to our clients. Recruited after a thorough assessment of qualifications and capabilities, it is ensured that the personnel are well-trained and experienced in the domain. It is due to their perseverance and expertise that we are able to precision design and carefully manufacture a quality range of turned components. Our teams comprises the following professionals:
Engineers
Skilled technicians
Quality controllers
Administrative staff
Sales & marketing professionals
We also provide regular training to our professionals to keep them at par with the latest developments taking place in the industry.
Our Infrastructure
Our organization has developed a state-of-the-art infrastructure, which consists of a manufacturing unit spread over a sprawling area of 36,000 square feet. The unit is facilitated with all the modern machinery, modern progressive Bright Bar Plant, CNC shop, other conventional machine shop. Our infrastructure also includes an office, inspection area, warehousing and shipping areas.
Following are the machines in our production unit:
Machine
Description
VMC Milling Center
Machine Name: Vertical machining center
Machine Axis: 3 Axis ( X ,Y & Z )
Machine Bed: 1040 * 650 * 650
Tool Magazine: 24 Tool
Spindle speed: 8000 Rpm
Control: Siemens (802 D)
Make: BFW India
CNC Turning Center
Machine Name: Super Jobber
Turning Length: 400 mm
Chuck Diameter: 200 mm
Turning Diameter: 290 mm
R.P.M: 3500 (spindle Speed Max)
Make: ACE Designer
Machine Name: Jobber XL
Turning Length: 400 mm
Chuck Diameter: 165 mm
Turning Diameter: 240 mm
R.P.M: 4000 (spindle Speed Max)
Make: ACE Designer
Machine Name: Jobber LM
Turning Length: 425 mm
Chuck Diameter: 165 mm
Turning Diameter: 240 mm
R.P.M: 4000 (spindle Speed Max)
Machine Name: Jobber Junior
Turning Length: 300 mm
Chuck Diameter: 165 mm
Turning Diameter: 240 mm
R.P.M: 4000 (spindle Speed Max)
Make: ACE Designer
Make: ACE Designer
Profile Projector
Machine Name: Profile projector, Model - PH 400E
Make: Dynascan
Screen: 400mm diameter, fine grain ground glass screen with cross lines
Magnification: 10X, 20X, 25X, 50X and 100X
Accuracy: +/- 0.05%
Protractor Screen
Screen mounted on bearings for smooth rotary movement rotatble through 360 Degree
Angular measurements through rotary encoder electronic protractor
Work stage: Table top size 450mm X 160MM
Work stage fitted with glass scale encodes for linear measurements
Apart from the above mentioned machines, we also have Traubs, Semi Automatic Lathes, Thread Rolling, Milling Machines, Radial Drill and other general engineering machines in our unit. Owing to all our facilities, we currently have a production capacity of 300 tonnes of turned components per year.
Quality Assurance
Our clients depend on us for our qualitative range of turned components. To ensure that our products comply with international standards of quality, we have implemented an efficient Quality Management System (QMS). Owing to our efforts, we have been awarded with the ISO 9001-2008 certification by the esteemed TUV NORD, Germany. Our quality assurance division is manned by well-trained and experienced professionals who are strict and vigilant in their work. It is their responsibility to conduct regular quality checks right from the procurement of the raw material, till the finishing of the product. Following are the parameters on which the quality tests are performed on our products:
Dimensional accuracy
Uniformity in construction
Tensile strength
Corrosion resistance
Durability
Research & Development
We are engaged in a continuous process of improvising our production methodology and product quality. For this, we have instituted an in-house research & development division in our organization. The division is headed by a team of prolific researchers who are well-versed with the domain and considerable experience in the industry. It has been due to their efforts and innovation, that we have been able to stay abreast with the latest advancements taking place in the industry. Some of the aspects on which the division is conducting research upon are enlisted below:
Infrastructure development
Product quality improvement
Customization
Production methodology
Cost-cutting solutions
Client Satisfaction
Our organization has developed into a market leader on the basis of the attention and priority given to satisfying our clients. To achieve this, we ceaselessly strive to provide our clients with the best quality products suits all their specific requirements. We ensure that all our orders are executed within the stipulated time frame to avoid any inconvenience to our customers. Our competitive prices and ethical business transactions have also helped us in gaining the trust of our wide client base.
Our Strengths
Owing to our vision, diligence and efficient management, we have established ourselves as a preferred manufacturer of turned components in the industry. With our client-centric approach, we have expanded our business to all parts of the country and are also catering to the needs of our international clients. Following are some of the strengths of our organization:
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