Sungov Engineering is an ISO 9001:2000 & PED 97/23/EC certified manufacturer and exporter specializing in fluid filtration technology and products. With clients across 12 countries, our product designs are recognised by Alberta Boiler Safety Authority, Canada (CRN) and and Indian Boiler Regulations, India (IBR).
The Spirit of perfection, it defines and lends credence to all our actions. For us, it is continuous process, as alive today as it was when we set out to revolutionize the flow engineering industry in 1986.
Our enduring commitment to perfection has meant that the spirit lives with us when we procure, when we process, when we inspect, when we paint and pack and most importantly when we serve our customers. This incessant spirit has been the principal reason for our company’s success.
A varied and active clientele, both Indian and International, share this passion for perfection and have been doing so for a very long time. This partnership has translated in to increased value propositions for both our customers and us. It gives more value for our customers because it gives them the most optimally balanced technical-economical solution and it gives value to us because each customer is a showcase, a showcase of our quality.
We also establish a effective complete quality control and assurance system. In the year 2003, our company obtained the certificate of ISO 9001 Quality System Authentication, and it started to control the quality in accordance with API 5L and API 5CT in the year 2004.
Our Infrastructure
Space
We have planned extensively in creating sufficient work area in order to facilitate an organized, clutter-free environment for executing our work. We have three units with a cumulative work area of 30,000 sq. ft. We are proud to let you know that more than 40% of this workspace is allotted to stocking inventories currently. This way we can service your requirements quicker than any other competitor. We even have spare capacity to expand our inventory when the necessity arises.
Total workspace of 30,000 sq. ft
Large inventories space of 12,000 sq. ft
Manufacturing
Our manufacturing infrastructure is unparalleled. We have a CNC horizontal machining center from Makino, a CNC vertical machining center from Dah-Lih, and two CNC lathes from LMW. In addition to this, we are strongly supported by our wide and trusted network of sub-contract partners.
We have spot welding machines with various capacities to accurately fabricate filter elements of different thicknesses/materials. We even have spotting rods of various nugget diameters to delicately spot-weld fine meshes. Our arc and TIG welding shop is equipped with necessary equipment to carry out quality welding in accordance to ASME Section IX and PED 97/23/EC. All our welding equipments have rectifier circuits to accurately control current and voltage characteristics.
CNC machines – HMC, VMC, Lathes
Spot welding machines
Arc & TIG welding machines
Testing
Testing is one of the most intensively invested aspects of our entire process. We have equipped our testing team with sophisticated equipment like the XRF Analyzer (PAMI), which instantaneously tests for nine elements to reinforce your confidence in laboratory chemical results. It also has Lead Paint mode, which enables us to control the lead content in paint raw materials.
Since 100% of our products undergo some sort of non-destructive testing, we have ASNT Level II inspector in-house to conduct NDE or verify service provider findings. In order to successfully conduct our proof tests, we equipped ourselves with high-pressure pumps to hydro test at very high pressures. To obtain maximum productivity we have also invested in pneumatically operated batch hydro testing rigs that can test up to four or five strainers at a time depending on size.
Apart from these, we also have several measuring instruments for 1D and 2D dimensions, which allow us carry out our quality checks competently. Each of these instruments is periodically calibrated and only used when within limits of error allowances.
Positive Alloy Metal Identifier (PAMI)
ASNT Level II qualified NDE inspector (LT, MT, RT)
Batch hydro testing rigs
Hydro test up to 23000 (1620) psi (bar).
Knowledge
Cumulative design experience of 66 years
Cumulative manufacturing experience of 54 years
Average ‘Sungov’ work experience of staff is 10 years
Design and manufacturing knowledge form the support pillars of our competitive existence.
Each and every aspect of product safety is carefully detailed and accounted for in our design. In fact, this forms the basis of our CE certification. All relevant standards and directives (like ASME, ASTM, BS, EN, DIN, ISO, JS, IS) are strictly adhered to when designing our products.
Apart from this, our design incorporates feedback from you to pertinently meet your requirements and make the design as efficient as possible.
Hence over a decade, we have documented appropriate parameters like
Filter Element Design
Flow vs. Impurities characteristics for various fluids and filtration levels
Flow vs. Pressure Drop characteristics for various fluids and filtration levels
Service Offerings
Sungov has an installed capability for machining precision engineering components. We service our clients through two CNC Lathes, one Horizontal Machining Center and a Vertical Machining Center in-house. We also have dedicated and loyal manpower to service our customers consistently. We have a proven track record of supplying machined valves components to three major valve manufacturers. Our current portfolio includes wafer check valve components, butterfly valve components, globe valve components, and hydraulic application components.
Quality Certificates
ISO 9001 UKAS
ISO 9001 ANAB
Alberta Boiler Safety - Y
PED 97 23 EC (CE Marking) Certificate.
Proof Test Certificate.
Frequently Asked Questions
What is the difference between a strainer and a filter?
Strainers and filters are both products that separate solids from fluids. However, when the solid to be separated is visible to the naked eye (greater than 25 μm) then the term “strainer” is used and when separation is smaller than or equal to 25 μm, the term “filter” is used.
Why should I use a strainer?
There are two reasons to use a strainer or filter:
Safety requirement A strainer is to be used before any expensive capital equipment like pump, valve, heat exchanger, flow meters, compressors, etc to protect them damage from foreign particles like dirt, scales, seeds, salt, un-dissolved resins, lumps of pulp, pigments, etc. This guarantees a long service life for the expensive equipment and reduced operational costs in the long run.
Process requirement If the process requires that the fluid be free from particles above a certain size, then a strainer (or filter) can be used to meet that requirement. For example if an ethylene glycol process line requires that it be free from particles above 25 μm for further processing, then a strainer with a 25 μm opening filter media can be used to eliminate particles above that size.
What is the difference between strainer screen, filter element, inner element, or basket?
They are all one and the same. It refers to the filter element inside the strainer body.
Selection of Strainers
What type of strainer should I use?
Please refer our Comparative Study of Strainer Types, which provides a general understanding of the different types of strainer and their different applications.
What are the different fluids that can be filtered?
Sungov strainers are designed to be used for practically any fluid be it liquid or gas. Most of our standard offerings would suit common applications like water, fuel/furnace oil, liquor, diesel, steam, air, nitrogen and the like. In case our standard product does not suit your requirements, we can custom design a strainer for you.
Strategic Alliances
Business Partners
We recognize that growth lies in business networking. To this effect, we are constantly looking for business partners in various capacities. Our collaboration proposal and relevant competencies are enumerated below:
What collaboration?
Why Collaborate?
Customized Product Development
» Qualified professional labour » Dedicated R & D department
» Proven track record » Cost effective manufacturing » Minimal lead time
Joint Venture
» Availability of resources » Integrated capabilities
Channel Partners
We are also looking for trade partners who can locally represent us or trade our products in developed as well as emerging markets. » Manufacturing representatives » Industrial suppliers/traders » Liaison executives
Supply Partners
An efficient and robust supply chain ensures increased value proposition to our customers. Hence we invite profiles from vendors who are interested in supplying raw materials like castings, investment castings, forged fittings, pipes, flanges, filter media, in various materials (especially special alloys).
You can contact us by email or phone if you are interested in becoming our partner. Alternatively you can also visit our factory in person.
Techno Tech Aqua Industries Pvt. Ltd. Manufacturing and supplying a wide range of filtration system such as filters, water filters, carbon water filters, activated carbon filters, activated carbon water filters and industrial water filters. Also offering mineral water plant.
Durga Filters (P) Ltd. Manufacturer and supplier of air filters, round orange type air filters, automobile air filters, foam air filters, panel type pu filters, filtration systems, oil filters, diesel fuel filters, petrol filters, plastic moulded filters and round black filter.