Sunrise Industries

The fresh biscuits coming from the oven after passing the stripper unit are made to pass through cooling conveyor to make them ready for stacking and packing. The biscuits are cooled under ambient temperature without any forced air circulation or refrigeration. Transfer system of two tier conveyors is used so that biscuits are reversed and both sides cooling is possible.

Features:

• Both sides cooling of product due to change in direction during transfer of biscuits between tiers

• Powder coated sheet metal sections

• Mechanical tensioning and tracking systems

• Rollers fitted with sealed ball bearings in mild steel frame

• Heavy-duty structural angles end section frames at biscuit turning points

• 2 tier or 4 tier overhead or floor standing supports available

• Space saving two or four tier type with facility to use any number of tiers to change cooling times according to products

• Power given is controlled by Variable Frequency Drive VFD to control the speeds

The application of this machine is to feed the dough accurately and consistently to the Rotary Moulder machine. This machine plays a significant role in the over all performance of the entire plant. It facilitates metering & uniform conveying of dough being fed, rejection of metal contamination & level control. The absolutely uniform & consistent dough feed helps in further improving the results of the Rotary Moulder Machine.

Salient Features:

·        Lifting/Tilting Device, to lift/tilt dough into Two Roll Sheeter hopper

·        Sheeter with two Chilled Grooved Rolls (Food Grade) and top hopper in Food Grade SS 304

·        Cutter to cut dough into pieces and deposit on Conveyor.

·        Full width Oscillating Conveyor to deposit shredded dough pieces into hopper of Rotary Moulder.

·        Machine is supplied with Magnetic Metal Detector

·        Power given is controlled by Variable Frequency Drive VFD to control the speeds

We introduce you as one of the leading manufacturer, exporter and supplier of the food processing machinery.

The dough mixer is used for mixing various ingredients for such as flour, sugar, fat, water, and other chemicals for making hard, soft or fermented dough for making biscuits. A base plate over which two side frames are fitted for taking the load of mixing chamber of bread dough mixer which is fitted on side frames. In the mixing chamber of bread dough mixer two Z-sigma type-mixing blades are fitted which rotate at different speeds in opposite direction to mix various types of soft/hard dough for achieving required glutton of dough.A timer is used in the mixer for its automatic operation.

We introduce you as one of the leading manufacturer, exporter and supplier of the food processing machinery.

We offer an innovative range of accurately engineered Biscuit Moulds and Cutting Die Rollers that are exclusively made to produce soft dough and hard dough biscuits of different kind and taste as per the requirement.

In Packing Table, a conveyor of a suitable length is provided with guides so that biscuits can move through rows for easy lifting by packing personnel. The packing table provides a reservoir of biscuits when manually transferring cooled goods to creaming machines, wrapping machines, tins or trays.

Salient Features:

• All constructions in special section of moulded sheet

• No fastener for easy cleaning of table top to maintain hygienic condition

• Row supporting steel guides held with hocks, in pieces up to full length of packing table

• Hocks with easily adjustable handles to set the distance between guides quickly

·        Power given is controlled by Variable Frequency Drive VFD to control the speeds

The single head rotary cutter prints fine design on a continuously fed dough sheet and also cuts out the individual dough piece. Rotary cutting machine forms the shape of the biscuit out of the dough sheet coming from the gauge roll unit and delivers the same to the oven through a panner web.

The Rotary Moulding Machine is used to make Soft Dough Cookies and sweet variety of biscuits like Glucose, Butter Bite etc. Stainless Steel parts are used for contact parts, covers, hoppers and trays to maintain hygienic conditions.

Operation

The dough to be moulded is fed into the hopper and a forcing roller forces the dough into the cavities of the moulding roller made out of gun metal, uniformly engraved and coated with food grade Teflon. Excess dough is cleared with a knife, which is held by a holder made from tool steel, to ensure uniform filling.

An adjustable rubber roller conveying the discharge cotton web presses it uniformly against the moulding roller for perfect transfer of molded pieces from the moulding roller on to the web.

Salient Features:

·        Gap  between  Moulding  and   Feed  Rollers manually  adjustable using worm & worm wheel arrangement

·        Different Power Drives are given to the Force Rollers and Endless Conveyer Belt to control Weight, Length and other parameters of biscuit.

·        Scraper adjustable in height by spring operated handle with locking facility on           graduated segment.

·        Endless  Web  provided  with separate drive

·        Scrap Dough Cross Conveyor is provided below the Scraper, which is driven by geared motor.

·        Pneumatic/ Mechanical tensioning and tracking arrangements

·        Fixed Panner driven from the main drive or a separate Panner with separate drives (Optional)

·        Power given is controlled by Variable Frequency Drive VFD to control the speeds

The function of this machine is to collect the random biscuits coming from the cooling conveyor, forms them into rows & stacks them on edge for easier handing. It stacks the biscuits from horizontal to vertical position within the guidelines provided for easy lifting the biscuits.

Salient Features:

·        Two-fall, magnetic paddle wheel type

·        On magnets, first and third set of guides fitted for quick and easy setting of the distance between guides

·        Tensioning roller, tracking rollers and drive drum are fitted between side plates

·        For paddle wheel, separate drive is provided(optional)

·        Fitted with single cotton canvas

·        Power given is controlled by Variable Frequency Drive VFD to control the speeds