Incepted in the year 1980, we,
Super Shapers, are engaged in manufacturing and exporting of a
wide range of industrial welded equipment and products such as
beams, valves, ducts and joints. We are also engaged in manufacturing
and exporting of a precision engineered range of collapsible and
material handling pallets.
Based at Trichy, we are a leading
industrial fabrication based company working under the visionary
guidance of our mentor Mr. S. Senthil Rajkumar. He has been
leading us since our inception and the goodwill that we have created
in the market has been possible due to his business acumen.
We started as a fabrication shop in the
year 1980 as a supplier of boiler components to M/s B.H.E.L, Trichy and since then we have
remained consistent over the quality of our range. Our promise
towards quality has helped us in gain the trust of our clients. Now
we are manufacturing our range of columns under various inspection
agencies such as NTPC and Tata Consultancy Engineers.
Our professionals hold with them
industrial experience of two decades and thus assist us in the best
possible manner to accomplish our manufacturing tasks in accordance
with the changing trends of the market.
Product Portfolio
Our industrial experience of 29
years has led us in gaining expertise in manufacturing and
supplying of a wide range of industrial welded equipment &
products as well as material handling pallets. We make use of high
grade raw material to fabricate a wide range of Welded Beams,
Buckstay Assembly, Boiler Supporting Columns, Safety Valve Silencer,
Hot Air Ducts, Square Ducts, Y Ducts, Airfoil Ducts, Material
Handling Pallets, FRP Tanks, Expansion Joints Collapsible Pallets and
Material Handling Pallets. Our entire range is appreciated for the
following reasons:
Precision engineering standards
Dimensionally accurate
Corrosion resistant
Durability
High tensile Strength
The entire range can also be customized
as per the specifications of our clients thus leading us to achieve
highest standards of client satisfaction. We also offer customized
packing for the same so as to assure the maximum safety of our range
that is to be delivered at client's end.
Research and Development
Our research and development department
is an integral part of the organization where in we work over
discovering various methods, technologies and/or processes which can
improve our range of industrial welded equipment & products
such as beams, valve, ducts and joints.
Team of Research & Development
professionals are well versed with the methods of conducting
researches. They follow conventional modes coupled with modern
methods to carry out the research and make the use of the available
resources in the best possible manner.
We have latest computers at our R&D
department so as to store the data collected through researches which
is then extensively analyzed to find out the most efficient, feasible
and beneficial method, technology and/or process for manufacturing
precision engineered range of industrial welded equipment and other
allied products. The reliable recommendations provided by R&D
department also enable us to offer an innovative range of industrial
welded equipment and products.
Quality Assurance
We are a quality conscious organization
engaged in offering a highly functional range of industrial welded
equipment and products such as beams, valve, ducts and
joints. For maintaining the defined quality standards, we have
set up modern quality assurance lab with in our premises. Our
production and quality system is regulated by our system manuals that
include:
I) Quality System Manuals
Quality System Procedure
Work Instruction
Our quality checking system is
developed as per the ISO 9001: 2000 guidelines and our accreditation
with ISO 9001: 2000 Certifications from ICS (International
Certifications Services), assure clients of the optimum functionality
standards of the delivered equipment.
Our team of quality inspectors check
our entire range over various parameters such as:
Finishing
Dimensional accuracy
Corrosion resistance
Tensile Strength
Our range is dispatched only after
thorough testing and thus assuring to deliver maximum client
satisfaction. Further, we have been granted BHEL license for
the superior quality product range which is supplied with in the
market.
Team of Experts
We have a team of motivated and
dedicated personnel working with us who have been providing us their
utmost assistance in manufacturing our range of industrial welded
equipment and products such as beams, valve, ducts and joints with precision construction standards.
Team of industrial professionals
working with us are well versed with the manufacturing and related
procedures thus leading us to meet the emerging market demands. These
professionals hold an experience of two decades which helps us in
making the use of available resources in the best possible manner. We
have following teams working with us:
Production team
Designers
Quality Auditors
Research and Development
professionals
Skilled labor
Our production team comprise of
production controllers, technicians, mechanical engineers and related
personnel who hold expertise in manufacturing our range as per the
changing trends of the industry. A team of designers holding wide
industrial experience in using computers make use of the latest
available CAD and CAM software so as to design our range as
per the specifications provided by the clients.
We have a team of quality inspectors
who keep a close check on the whole manufacturing process right from
the procurement of the raw material till the final dispatch of the
range at the client's end. Our team of Research and Development
professionals is always engaged in studying the changes of the market
thoroughly. The observations are then later on implemented in
manufacturing processes so as to offer a highly functional range of
industrial welded equipment and other allied products.
Clientele
Bharath Heavy Electricals Limited (BHEL), Trichy
Ancillary Dvelopment
Ducts Square, Elbow, Transition, Circular, Tee, Y, Hoppers, Air - foils
Boiler Supporting Columns Plus Columns, H Columns, box Columns, Ceiling Griders etc.
Silencers Silencers used in safety valves ranging from 450 kgs to 6 tons.
NEPC, Madras
Wind Mill Towers Fabrication and supply of wind mill polygon / circular towers of lengths 48 meters and 58 meters used for non-conventional power generation by wind energy. Fisher Xomox Sanmar Limited, Viralimalai
Tanks Carbon Steel Fibre Reinforced Plastic (FRP) Lined Phospating tanks used for phospating valve components. Trolleys Trolleys with swiveling wheels used for material handling Platforms Platforms for CNC machines. Wood Works Storage boxes for Lined Plug Valve shop, work table tops with rubber lining for lined plug valve assembly section, shadow boards for holding tools. Pallets Pallets used for handling of components like valve body, plug and cover. Rane TRW Steering Systems Limited, Viralimalai
Collapsible Pallets Collapsible Pallets used for transporting finished gear boxes (used in vehicles) for economy and to avoid usage of wooden boxes as an environmental measure. Tamilnadu Cements Corporation Limited, Ariyalur
Dust Collectors Cage type dust collector used in cement industry. Wind Mill Towers Fabrication and supply of wind mill polygon / circular towers of lengths 48 meters and 58 meters used for non-conventional power generation by wind energy. Machined components like Tee Bolts, Square headed bolts and other machining items.
RMP Industries, Coimbatore
Lift Hoist Assembly Lifting hoist assembly for lifting vehicles used in water service station.
Hindustan Construction Company, Koodankulam
Embedded Parts Embedded parts that are used to be embedded during the construction of Nuclear power plant by the Nuclear Power Corporation at Koodankulam.
HI-TECH Cranes, Trichy
Welded Beams Welded beams that are supplied for Alstom Projects India Ltd. Machined Components Tie rods with threading on both ends supplied to APIL Bracings Bracings made out of angles used for power projects supplied to APIL.
Quality Policy / Processes
Quality Super Shapers has received ISO 9001 : 2000 Certification from ICS accreditation by International Certifications Services. Besides, it has also been granted BHEL license for its various products and has also received quality accreditation from its various customers.
The production and quality system of super shapers is regulated by its system manuals viz. I) Quality System Manuals II) Quality System Procedure and III) Work Instruction developed as per ISO 9001 : 2000 guidelines. It also has a full-fledged quality control department entrusted with the task of carrying out quality testing.
Besides the above quality control checks, our engineers carry out continuous research and development in the field of product development and quality improvement.
Nissan Clean India Private Limited Engaged in manufacturing and supplying of cleaning system, industrial cleaning equipments such as automotive cleaners, bus washing machines, bottle washing machines and mechanical broomer machines.
Sukun Agencies Leading supplier of vast collection of car washers like 28 bar HTP car washers, 100 bar car washers, energy saving car washers, 60 bar car washers, industrial car washers and automobile car washers etc.
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