We offer concrete bathc mix plant for industrial purpose with special qualities :

Raw Material Storage

Star Batcher

Dragger Boom: Dragger boom is to pull the material at its optimum working length. Twing bucket reinforced with hard facing electrodes for better life, suitable blade for easy drag.

Dragger Cabin: Fitted on balanced ball bearing ring for smooth swing. Overall view from the top and all control are within the reach of operator. Comfortable seat for extended working hours without fatigue.

Compartment - Type Batcher: Four bin hopper for material storage.

Material Feeding Media: Free flowing, Weighing in skip bucket through pneumatically operated gate with interlocking device for uninterrupted chronological sequence.

Batch Weighing: PLC/Microprocessor based electronic batch weighing system for aggregates, Cement. The total cumulative per batch can be monitored on digital LED in operator cabin.

Skip Drive Unit: Skip towed / lifted by wire rope drum, Fitted with Electromagnetic fail safe spring loaded D.C. brake, Working on Suitable Rectifier transformer unit.

Skip Unloading  Device
A unique unloading mechanism with bottom opening. Downward facing self locking door to unloading material at optimum perfection with minimum wastage.

Mixing Unit: Pan Type Turbo Mixer comprises of spring mounted mixing arms, Mixer liner for wear resistance, Inspection window.

Cement Screw Conveyor: For transferring cement from Silo / Storage hopper  to cement weighing hopper.

Water Batching: Self-priming water pump synchronized with Turbine Flow meter having panel mounted Microprocessor based registration unit for accurate and desired flow rate of Water batting to Pan Mixer.

Controls: Auto / Manual control for Aggregate and Cement batching and weighing-loading, unloading, emergency stop etc. are incorporated in control panel within easy reach of the Operator.

Plant Operator Cabin: Located at the center of plant for Clear view of Aggregate loading / unloading, which enables easy reach and faster communication.

In-Line Bin Type Concrete Batching Plant
Capacity: 30 Cubic Meter / Hour with Pan Type Mixer
Above 30 that is 45, 60 & 120 Cubic Meter with BHS Twin Shaft Mixer from Germany

Four Bin System
4 Bin aggregate. Feeder unit with a storage capacity of 7.5 M3, Feeder bins are provided with pneumatically operated, radial gates for coarse / fine discharge. Sand Bin is provided with vibrator.

Gathering / Weighing Conveyor
Aggregates are discharged sequentially according to predefined set values on to the Gathering Conveyor. The Gathering Conveyor assembly is suspended on 4 load cells. As soon as desired recipe of aggregates accumulates gathering conveyor discharges the mix on the the Singer conveyor. The Gathering Conveyor and Slinger Conveyor are provided with idlers roller guides and return roller.

Slinger Conveyor
Slinger Conveyor discharges aggregate to the retention hopper.

Weighing System for Cement, Water & Additives: -

Cement
Cement will be feeder from cement storage silo to cement weighing hopper which is mounted on 3 load cell with butterfly valve for discharge. Cement weighing hopper capacity 500 kg is provided with pneumatic vibrator and two inlets for two screw conveyors (WAM Italy).

Water Weighing Tank (Capacity 250 Ltrs.)
Water will be pumped by water pump from reservoir (Byers's Scope), Water tank is supported on load cells and it has a gate with rubber gasket at the bottom, which is actuated by pneumatic cylinder. Water will be directly discharged into the mixer.

Additives
Comprises of admixture flask tank of capacity 10 Liters with feeding pump.

Retention Hopper
Temporary Storage Hopper is provided with vibrator and it is utilized for Holding the batch of 4 aggregates before feeding to the pan type mixer.

Pan Type Mixer
Pan Type Mixer of capacity 1m³ is fixed on the basic structure of the plant. Mixer having 7 arms and shell is reinforced with replaceable high wear resistant NI Hard Liners. The aggregates, cement, water and additives are discharged to Pan Mixer. After homogeneous mixing the batch is discharged to the Transit Mixer by hydraulic system.

Computerized Control Cabin:

Control Panel Comprises of:

• SCADA" Based Controller
• Proxy switch for each control point (Gates)
• Display Monitor
• Storage for 99 different type of mix proportions
• Preset batch controls the no. of batches for a transit mixer.
• Provision for printing operating data like - Mix Proportion, Batch weight, total no. of Batches, Sub total, Gross Total etc.
• Automatic & Manual control
• 12' x 7' cabin size.

Pneumatic System
30 CFM / Air Compressor with built in pressure switch with necessary valves, fittings pneumatic piping.

Power Required

S. No.	Description	HP
1	Sand Hopper Vibrator	0.5 HP
2	Gathering / Weighing Conveyor Belt Drive	12.5 HP
3	Slinger Conveyor Belt Drive	15.0 HP
4	Pan Type Mixer	40.0 HP
5	Cement Screw Conveyor 1 Nos.	10.0 HP
6	Water Pump	03.0 HP
7	Air Compressor	10.0 HP
8	Hydraulic Power Pack	03.0 HP
Total		94.0 HP

Salient Features

• Available in 15 m³ / 20 m³ / 125 m³ / h - Capacity
• Compact Design for easy to Transportation and Shifting by Towing Also
• Loading of Aggregate / Sand Hoppers by Wheel Loader / JCB
• Microprocessor Based Control Panel with integral Computerized Batch Controller accommodates Different Mix Receipes - 5
• Fully Automatic Plant with Electronic Weighing of Agg. / Sand / Water / Cement
• Plant can be Erected & Commissioned withing One Day
• Complete Plant can be Transported in One 40 foot Trailer
• Plant Only requires Electric power Supply, Water Piping / Agg. Sand Feeding
• With Discharge Belt Conveyor
• High Pressure Cleaner

Optional

• Chemical Additive System
• Printout System
• Cement Silo.

Dimensions	4 Bins	4 Bins
Total Length Total Width Total Height net Weight	8705 mm 2135 mm 2750 mm 7 Ton	8705 mm 2135 mm 2750 mm 9 Ton
Pan Mixer
Output Rate Volume Output / Mix Mixer Motor	12-15 m3/hr. 1200 Lt. 750 Lt. 20 HP	18-20 m3/hr. 1200 Lt. 750 Lt. 30 HP
Sand / Aggregate Hopper Cap. Each Water Pump	2/4 Hopper 2.5 m3 2 Nos.	2/4 Hopper 2.5 m3 2 Nos.
Connected Power	50 HP	60 HP

Small Ride - On Type Vibratory Roller with Hydraulic Drive and Vibration model Vibrotech T - 110 powered with Greaves type GA - 75, Mode G-1510,
Performance Kw/HP 7.5/10

• Small Ride - On Type Vibratory Roller
• Maximum Curb Clearance upto 300 mm
• The First Indigenous in its range.

Its low overall height and closely set drums provides a clear view of the entir working area, ensures high maneuverability with hydraulic steering 30^o either side.

In spite of its low weight, the use of double drums, results into high compaction performance and has necessary gradient climbing ability.

Hydraulic Traction and Vibration Minimises Maintenance.

Traction: Hydraulic Motor on both drums.

Controls: Individual control for traction, vibration and Steering located at easy reach.

Weight / Measurements

Static Weight	1100 Kgs.
Drum Width	70 mm
Drum Dia.	480 mm
Drum Shell Tks	10 mm
Overall Width	820 mm
Overall Length	1180 mm
Overall Length Width Seat	1860 mm

Vibration

System	Hydraulic
Frequency	50 - 55 Hz
Centrifugal Force	Kn 2.8
Total Applied Force	Kgs. 400

Steering

Steering System	Articulated
Steering Method	Hydraulic
Steering Angle	30o

Capacity

Hydraulic Oil Tank	Liters 40
Fuel Tank Capacity	Liters 5.5
Water Tank Capacity	Liters 40

Transmission

Drive	Hydraulic
Vibration	Hydraulic
Steering	Hydraulic

Gradebility

With Vibration	25o
Without Vibration	30o

Sprinkler

• Water Sprinkler Tyep Gravity.

Drive

Air cooled Diesel Engine	Greaves
Type	GA - 75
Model	G - 1510
Performance (Din 6270 at 3000 rpm)	Kw/HP 7.5/10
Travel Speed	Km / hr. 0-1.5
Starting	12 V.D.C. Elect.

This is highly maneuverable machine designed for edge compaction for widning Road Construction, Patch Work, Trench Compaction, Playgrounds and Factory Buildings, Parking Lots and etc.

The reliable technology of our roller has convinced many users and will certainly convince you too.

"SEW" Mobile Concrete Placer is available in 56 Feet length, pouring at the height of 27 feet and ability to fold for Twing without removing discharge hopper.

Mechanical power for the conveyor is provided by 25 HP (19 Kw) Kirloskar Engine, which drives a Hydraulic Double Pump. The Main Hydraulic pump provides power for functions above A) & B), while the secondary pump overs functions C), D) & E).

Hydraulic steering which pivots the two under carriage wheels 90 degree to the Right and 45 Degree to the Left and the steering wheel at the charging end rotates the towing hitch wheel 360 degree about its yoke. So the conveyor can be moved in a straight line and vertical too.

Weight / Measurements

Machine Weight	4500 Kg
Tyre size	6.50 x 10
(Single Tyre at Tall) Tyre size (Drive)	7.50 x 10

Overall Dimensions

Length	17 Meters
Approx. Width	2.4 Meters Approx.
Height	3.5 Meter Approx.
Belt Width (MCP-56)	400 mm
Belt Width (MCP-56/560)	650 mm
Belt Tks.	10 mm

Capacity

Model - MCP - 56	25 cm/hr. maximum
Model - MCP - 56/650	50 cm/hr. maximum (Handle up to 80 mm Aggregate size)
Charging Hopper	0.2 cm/hr.
Hydraulic Oil Tank	80 Liters
Fuel Tank	25 Liters
Water Tank	95 Liters

Drive

Engien Make, Model	Kirloskar HA - 294
Type	2 Stroke, Air-cooled
HP & RPM	25 HP at 2000 rpm
Starting	12 V.D.C. Elect

Transmission

Drive

Hydraulic

Powered Functions

• Belt Travel
• Self Propelled Drive
• Articfulated Boom
• Hydraulic Steering and (Pivoting of Twing Wheel and 360^o)
• Elevating Boom

Indicator / Gauges
Fuel level, Hydraulic Oil-leve, Amp. Meter, Engine Lub, Oil Pressure.

Standard Accessories
Horn, Ignition Key, Ignition Display Light

Optional Accessories
1 Meter Long elephant shut - 6 Not., Discharge shut - 2 Not., Tool Kit.

This Machine is versatile and can be used for Bridges, Culverts, mass Concreting Purpose and Canal Works.

Mobile Concrete Placer - MCP - 56, It can place concrete of any mix at the rate of 25 cum / hr up to 8.5 Mtrs. height and underground up to 5  Mtrs.

Mobile Concrete Placer - MCP - 56/650, It can place concrete of any mix at the rate of 50 cum/hr and can handle upto 80 mm aggregate up to 6 Mtrs. height and underground up to 5 Mtrs.

Walk Behind Roller Vibrotech T - 80
Due to its compact design, the VIBROTECH T-80 is the ideal roller for small repairs in both Base and asphalt course.s Windening of roads, Horticulture, Landscaps Gardening, Internal roads in complex.

Its low overall height and closely set drums provides a clear view of the entire working area, ensures high manoeuverability.

Inspite of its relatively low weight, the use of double drums, results high compaction performance and has necessary gradient climbing ability.

No Gear Box, Drive is Hydraulic hence Very Less Down Time, No failure Total Maintenance Free Machine.

Speed for both Forward and Rverse remains same and being hydraulic, it has more power than Mechanical Type Rollers.

Features: Two "V" belts synchronizes the action of both drum vibrators. The eccentric weights are positioned 180* Out of phase to each other.

Drive: Traction drive via hydraulic motor., Positive with spring action.

Operating: Individual control lever for the traction and vibration, located at easy reach.

Weight / Measurements

Static Weight	800 kgs.
Drum Width	690 mm
Drum Dia	400 mm
Drum Shell Tks	10 mm

Vibration

System	Hydraulic
Frequency	Hz 50
Centrifugal Force	kN 19.6
Total Applied Force	kgs. 2800

Drive

Air-cooled Diesel Engine	Greaves
Type	GA-75
Mode	G - 1450
Performance (Din. 6270 at 3000 rpm)	Kw/HP 5.9 / 8.0
Travel Speed	Km/Hr. 0 - 2.5

Capacity

Hydraulic Oil Tank Litres	25.00
Fuel Tank Cap.	5.50
Water	25.00
Both tank for oil
One tank for water and another for hydraulic oil

Gradebility

With Vibration	30o
Without Vibration	35o

Transmission

Drive	Hydraulic
Vibration	Hydraulic

Optional Accessores

• Water Sprinkler Type gravity
• Remote Mounting 12V Dynastart with pulley
• 12 V Electric Start.

We provide tandem vibratory roller with these qualities :

Indicator / Gauges :

• Fuel level
• Hydraulic Oil-level
• Amp. Meter
• Engine Lub. Oil Pressure
• Engine Lb. Oil Temp.

Propulsion :

• Infinitely variable, direct hydrostatic drive for bhoth the drums

Safety Features :

• Audio indicator for eigine belt failure
• Automatic Vibration Control

Standard Accessories :

• Horn & Hour meter
• Dual drum vibration
• Vibration control (ON/OFF) for each drum
• Dual Frequencies
• Dual Amplitude
• Scraper
• Night Wroking Lights.

Weight / Measurements

Operating Weight	8500 kgs
Axel Load Front	4100 kgs.
Axel Load Rear	4400 kgs.
Liner Load Front	24.84 kg/cm
Liner Load Rear	26.66 kg/cm
Rolling Width	1650 mm
Drum Dia.	1150 mm

Compaction Characteristics

Vibration drive system	Hydrostatic
Vibrating Stage	1	2
Frequency	33.3 Hz	50.0 Hz
Centrifugal Force / Drum	7100 kg.	3400 kg.
Amplitude	1 mm	0.4 mm
Total applied force	22700 kg	15300 kg.

Driving Characteristics

Working speed	7.5 kmph
Traveling speed	15 kmph
Gradebility with/without Vibration	30% / 40%

Brakes

Service Brake	Hydrostatic
Parking Brake	Hydraulic

Steering

Steering System	Articulated
Stering Method	Hydrostatic
Steering angle	+ / - 30o
Steering Oscillation	+ / - 10o

Drive

Engine Make Model	Kirloskar HA-494
Type	4 Stroke, Air-cooled
HP & RPM Din 6270 B	74 HP at 2500 rpm
Starting	12 V.D.C. Elect.

Sprinkler
12 volts pressurised water sprinkler motor with timer.

Front Tank Capcity	430 Ltrs
Rear Tank Capacity	350 Ltrs.

Product Specification Weight / Measurements

Static Weight	8100 Kgs.
Rolling Width	1650 mm

Brakes

Service Brake	Hydrostatic
Parking Brake	Hydraulic

Steering

Steering System	Articulated
Steering Method	Hydrostatic
Steering angle	+/- 30o
Steering Oscillation	+/- 10o

Driving Characteristic

Working speed	7.5 kmph
Travelling speed	15 kmph

Prime Mover

Engine	Simpsons S4 [43.5 BHP] at 2000 rpm (or Equivalent)
Type	4 Stroke Water-cooled
Starting	12 VDC Elect.

Sprinkler
12 Volts Pressurized Water Sprinkler Pump.

Front Tank Capacity	430 Ltrs.
Reat Tank Capcity	350 Ltrs.

Indicator / Gauges

• Fuel level
• Hydraulic Oil level
• Amp. meter
• Water Temp. Meter

Propulsion

• Infinitely variable, direct hydrostatic drive

Safety Features

• Audio indicator for engine belt failure

Standard Accessories

• Horn and Hour meter
• Scraper / Night Working Light.

Slope Compactor Version of Vibrotech T - 80
Slope compactor with Hydraulic Drive and Vibration having same features like Walk Behind Roller. Working shall be as under.

On slop of 1 : 2 to 1 : 1.5, a pair of compactors works on COUNTER BALANCE PRINCIPAL i.e. Two compactors (ONE at top and other at bottom of slope) have to be linked via wire rope pulley operator has to operate Single lever simultaneously Downward and upward direction from two ends of slope.

The reliable technology of our roller has convinced many users and will certainly convince you too.

Sensor
Electronic Sensor for Slop, Grade and Steering control

Vibration
Hydraulically operated Niddle type imported vibrator

Drive Track
Steel track with easy adjuster, Heat treated sprockets, Driven by Hydraulic Motor

Wheel / Tyres
Solid rubber tyres on heavy duty rims, Cast steel hubs andheavy duty Stub axles on rocker beam for more consistent grade control

Tank Capacities
Fuel 40 Liters, Hydraulic 125 Liters.

Controls
Auto / Manual, Single lever Speed and directional control.

Engine
Simpsons S 325 water-cooled diesel Engine 36.5 Bhp @ 2000 RPM or Equivalent.

Hydraulic
Sauer - Danfoss

Travelspeed
upto 40 mtrs. / min.

Moulds
Quick Change approx. 30 minutes., as per your design maximum 500 mm: h x 600 mm" w.

Turning Radius
Inner raidus 3.75 Mtrs.

Cylinders
Lift and steer 8.0 x 30 cm.

Optionals
Additional vibrator, MOuld (kerb Sectional drawing is required) Left/right mdoels (Facvtory option).

Wet Mix Macadam Plants - 100, 180 & 200 TPH

"Surelia" make WET MIX MACADAM PLANTS
Model "SURE-WET" - 100 to 180 TPH.

Four Bin System
4 Bin aggregate. Feeder unit with storage bin 7.5 M³ each for 100 TPH & 12 M³ each for 180 TPH. Feeder bins are provided with auxiliary belt conveyor. Sand Bin is provided with vibrator.

Steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hand up of materials in the corners and brinding with sticky aggregates. The bins are equipped with adjustable gates. The optional variable speed drive with proportional controls, offers greater flexibility and accuracy of operation.

Pug Mill Unit
The Twin shaft pug mill design provides fast, continuous and homkogenous mixing of aggregates. The shafts are mounted on extra heavy resistant alloy steel selection for paddle arm and tips ensures a long life. The liner plates are corrosion and abrasion resistant.

Water Arrangement
Self-priming pump and spray bar with water flow meter for accurate metering Control from the main operating panel.

Controls and Automation
The weather protected cabin houses the user-friendly controls that are specifically designed fo rconstruction site condition. The control panel ensures sequential operation of the various deives nad precise control. An emergency stop in the form of a push button located close to the pug mill unit affords additonal safety.

Storage Silo
The storage silos 12 Ton in 100 TPH (Option as required) & 25 Ton in 180TPH is rigid, easy to erect. Anti Segregation hopper at discharge point minimizes mix segregation. Fast opening hydraulically operated gates facilitate quick discharge of mix material into the truck without segregation.

Technical Specifications

Uunit	Output	WMM - 100	WMM - 180
		100 TPH	180 TPH
Four Bin Feeder	Capacity	12 x 4 = 48 MT	19 x 4 = 76 MT
	Bin Feeding Width	2.9 M	2.9 M
	Auxiliary Belt Conveyor	W 500 mm / 2 HP	W 500 mm / 2 HP
	Gathering Belt Conveyor	W 600 mm / 10 HP	W 750 mm / 10 HP
	Bin Vibrator	1 HP	1 HP
	Conntected Load	19 HP	21.5 HP
Vibrating Screen	Screening Area	1.4 M2	1.4 M2
	Sonnected Load	3 HP	3 HP
Charging Conveyor		W 600 mm / 7.5 HP	W 750 mm / 10 HP
Pug Mill	Aggregate Capacity	1.5 Cu. m	2 Cu. m
	No. of Arms	11 x 2 = 22	15 x 2 = 30
	Connected Load	30 HP	40 HP
Water Pump	Connected Load	3 HP	3 HP
Hydraulic Power Pack	Connected Load	3 HP	5 HP
Storage Silo		12 TON	25 TON
Load out Conveyor		W 600 mm / 10 HP	W 750 mm / 12.5 HP