We offer customers Perfume Crimping Machines that are made available in manual and auto mode, thus making them extremely portable and allowing mounted on to tables easily. These machines also have 32 teeth that which gives artistic seal to atomizer cap on glass bottle. These are available in different sizes and can also be threaded on to machines for different sizes of atomizers. The offered range of Crimping Machines can also be customized as per client's requirement.
Perfume 2 Head Filling Machine
Machine Operation
The operators, for the purpose of filling would insert the bottles into the filling heads; the head would fill the bottle as per the preset level. The head would stop filling when the preset level is filled and the operators would take the filled bottles and keep them on the table conveyor/Plain table for your further required operations such as manually placing the caps, brushes and labels.
Salient Features
Flame proof motor & push button.
Vaccumetric filling system.
2 head filling system for double production
S.S. top & all contact parts made out of S.S. 316 material.
Drainage would be done manually. (Automatic Drainage System Also Available.
Swastik 36" diameter turn table made of M.S. and claded with S.S.304 sheet all Side covering by also S.S.304 sheet, all contact parts also made from S.S.304 provided with guard full complete and 0.5 HP. Flame proof motor, Flame proof star / stop Bottom (starter will be provide from your side it will be fix to wall) Gear box will be there.
Technical specifications unit 1,turn table
Diameter of Turn Table
900mm(36"Ø)
Motor
0.5 HP Flame proofs 'SPM' Make.
Gear Box
45CD/4ORTO/Shakon Make.
Height
30" to 32" (Adjustable).
Output
80 to 250 Bottle per minute (One line) (depending on shape and size of bottle)
Unit No.B
Machine Description
Stand made from M.S. Heavy duty pipes & powder coated.
Top made from S.S.304 2.5mm sheet, both belt between center distance adjustment by manual sloted and bolts. Imported griping bolts will be use.
All contact parts made from S.S.304.
AC Variable speed drive system by AC Imported Invertor.
Manually take the perfume bottle and place it under the head. After the bottle is properly aligned under the head press the foot switch and the collar is fitted instantly fitted on to the bottle by pneumatic operation.
Salient Features
Two modes available: - a) Foot operating, B) ‘Continue’ Operating.
Manually take the perfume bottle and place it under the head. After the bottle is properly aligned under the head press the foot switch and the collar is fitted instantly fitted on to the bottle by pneumatic operation.
Take the empty perfume bottle and place it on the holders which are fixed to the rotary star wheel. The rotary star wheel would keep on rotating and the holders would push the bottle up towards the filling head, the head would lock the bottle and due to vacuum the filling would start, when the liquid is filled upto the level, the excess liquid would be automatically sucked into the over-flow jar provided, when the bottle comes down again, out from the filling head, remove the bottle(s) and place the empty bottles again and the process goes on.
Perfume Transfer Pump Operation
When the machine is started, there is a level Switch Provided in the perfume filling tank, which gives an indication to the perfume transfer pump which sucks the perfume from the storage vessel and transfer it into the perfume filling tank, when the filling tank is filled to the level, again the switch gives and indication and stops the transferring process and vice versa.
Salient Features
No setting is required for different bottle shapes.
Manual empty bottle loading and unloading.
Vaccumetric filling system.
Flame-proof motor for vacuum pump & main drive.
Speed variable system by mechanical operation (for safety purpose).
Auto overflow perfume transfer in filling line.
Hardchrom plated camps.
Minimization of evaporation and wastage of perfume.
Tefflon NRV/seal & other required parts.
Accurate level filling.
All contact parts made out of S.S. 304 L material.
Table stand, top, covers made out of S.S. 304 material.
Take the empty perfume bottle and place it on the holders which are fixed to the rotary star wheel. The rotary star wheel would keep on rotating and the holders would push the bottle up towards the filling head, the head would lock the bottle and due to vacuum the filling would start, when the liquid is filled upto the level, the excess liquid would be automatically sucked into the over-flow jar provided, when the bottle comes down again, out from the filling head, remove the bottle(s) and place the empty bottles again and the process goes on.
Floating Tank Operation
Adjust the height of storage vessel outlet with respect to the inlet of floater tank input, the outlet of storage tank should be higher than the inlet of floating tank, open the valve of storage vessel, the perfume would flow into the tank, and from then on to fill the bottles, as soon as the tanks get filled the ball blocks the outlet of the storage vessel and again would open the valve so as to get the tank filled.
Salient Features
No setting is required for different bottle shapes.
Manual empty bottle loading and unloading.
Vaccumetric filling system.
Flame-proof motor for vacuum pump & main drive.
Speed variable system by mechanical operation (for safety purpose).
There are two filling nozzles, which have been given a fixture as such that they can be hold together in one hand. Place the tray with vials on the filling area. The piston sucks the liquid as per the preset volume, now hold the nozzles in one hand and insert at in the vials, there is a preset filling interval set to fill the vials, the nozzle would automatically fill the vial, when the vial is filled, put it in another vial(s), this process goes on. When the tray is completed filled, place another tray with empty vials and take away the filled one.
All contact parts S.S 316 quality with specially designed scavenger (assembly plate) plate and safety valve.
Total filter unit with feeding pump (centrifugal) flameproof motor / push buttons.
Unit is mounted on a S.S trolley 7 & S.S.Covering.
8’’ Dia x 8 Plates Horizontal (Sparkler) S.S. Round Filter Press.
Note
Output Depends Upon Viscosity, PH, Nature of Solid, And Contetns Of Liquid.
Above Output Mentioned with 5 to 15 Micron Filter Pad PP Slurred In Water. Quantity of Activated Carbon is as Per 5KG/Cm.Sq. of Filtering Area. Filter Media Having Micron Size Of 5-15micron
Technical specifications
Model
Standard model
Filtering Area
0.254 M2
Cake Holding Capacity
5.66 Ltrs
Output(Ltrs/Hr)
600ltr/Hr
Thickness Of Shell
2 Mm Thick
Thickness Of Top Cover
2 Mm Thick
Thickness Of Bottom
6 Mm Thick
No. Of Plate
8 Nos
Height Of Plate
25 Mm
Thickness Of Plate
18 Swg
No. Of Screen & Thickness
9 Nos. Of 1.2 Mm Thick
Process Inlet
¾ - ½’’ Bsp
Process Outlet
½ ‘S.S 304l Centrifugal Pump Coupled Of 1.5 Hp 2880 Rpm Spm Make Motor
Three Different Types Of Chilling Machineries Are Available In Flameproof And Non-Flameproof :-
Type :- 1 (Suitable For Manufacturing Room )
Online Chiller Machine With Flameproof Unit And Non-Flameproof Control Panel.
Option A) :- Air Cooled.
Option B) :- Water Cooled.
Machine Operation:- Of 1A & 1B
Connect the pipe from the manufacturing vessel to the inlet of the chiller machine. Now, switch ‘on’ the chiller machine, the transfer pump would suck the perfume and pass it on to the filter press, where the perfume would get filtered and move on the chiller. The perfume would pass through a number of plate-heat exchanger(s)(PHE), when the perfume is let out, it will move into the storage vessel, the temperature of the perfume would approximately between -1 to -5degree C.
When the procedure is done and the perfume has settled down in the storage vessel, pass the nitrogen gas into the PHE, so that the fragrance of the perfume is distorted. The filtration process can be done before or after chilling process, as per your requirement.
Machine Construction
The whole machine is body is made out of M.S. heavy channel and S.S. 304 full cover.
The compressor is connected with flameproof motor and driven by v-belts or hermetically scaled.
Flameproof Liquid transfer pump, PHE, piping is inbuilt.
Control panel made out of M.S. powder coated with all necessary electrical/electronic parts, this control panel is not flameproof, so keep it away from flameproof area.
Easy to operate & online chilling system.
Nitrogen gas flushing system provided for distorting the fragrance of the perfume left in the PHE.
All contact parts will be made out of S.S. 304 L materials.
Flameproof motor/start-stop push button.
One inlet provided for both perfume ‘in-out’.
Sparkle filter press (8 plates) provided for filtration of perfume at one line.
Flameproof liquid transfer pump also provided for transferring of perfume from manufacturing vessel to chiller m/c. via filter press.
Step I:- Place the empty glass bottle on the turn table, induction star wheel would automatically grab the bottle in its neck and would with induction and
Would come under the filling nozzle, according to the pre-set volume of filling, the bottles would get filled (liquid with viscose as that of oil)
Step III & IV: - Area for placing the ball(s) on the filled bottle(s), manually.
Step V: - The ball would be pushed in by the pneumatic cylinder when it comes under it.
Step VI & VII: - Area for placing cap(s) on the bottle(s), manually.
Step VIII: - Automatic cap tightening by pre-set torque by pneumatically operated motor.
Step IX: - The final product bottle reaches the turn table after the completion of all the above steps, successfully.
Automatic bottle feeding, volumetric or vacuumetric filling, ball pressing & cap tightening by pneumatic system and ‘ready’ bottle(s) collection on the same turn table.
MOC: - Body, Structure & Control Panel S.S. 304L.
Turn Table & Induction Star Wheel Made out of PVC/Nylon.
Automatic pause of Machine on Bottle Fall down/ No bottle on time of Entry in Turn Table.
Vacuum Generated By Pneumatic Generator.
Volumetric & Vacuumetric Filling System Provided.
Individual Variable speed system for turn table and main machine.
Bottle filling, ball pressing & cap tightening automatic.
Ball & cap placing manually.
Technical Features :-
Approximate machine dimension
1.6m L X 1m W X 1.2 m H
Power requirement
1 HP/ 380V/ 3PH
Air required
80 PSI / 6 KG BAR.
MOC
All Contact Parts made out of S.S. 304 L and other by S.S. 304. Star Wheel and Turn Table made out of PVC.
Main drive geared motor
0.5HP Non-Flameproof. (Flameproof Available on Order)
Turn table geared motor
0.25HP Non-Flameproof.
Capping motor
Pneumatically Operated.
Filling capacity
2-25 ml.
Production capacity
20-35 BPM
Approximate total weight
200 KGS.
Operators required
3 Person. a) One Person for Placing Empty on turn table & collect ‘Ready’ bottles. b) One Person for Ball Placing. c) One Person for Cap Placing.
Place the bottle with the printed sleeve inserted on it, on the roller of the machine. This roller will take the bottle inside the shrink wrapping tunnel. Here the label/ sleeve will be shrink wrapped to the bottle by using the heating principle. After which the bottle will out of the machine from the other side.
Salient Features
Specially designed S.S. tubular finned heaters for minimum power consumption and
maximum heat transfer.
Heavy duty turbo blower for effective and efficient hot air circulation.
Class insulation provided with glass wool and asbestos/calcium silicate sheet for machine
panel and silicon tubing for conveyor rods.
Over backed heat resistant power coated used.
Lading and cooling zone provided as standard feature as outlet.
Heavy duty D.C. motor provide with gearbox and controller for heavy load conveyor.
Stainless steel conveyor roller with silicone coated.
Auto temperature control.
Full heavy duty power coated tunnel covers and electric panel board.
Swastik 36" diameter turn table made of M.S. and claded with S.S.304 sheet all Side covering by also S.S.304 sheet, all contact parts also made from S.S.304 provided with guard full complete and 0.5 HP. Flame proof motor, Flame proof star / stop Bottom (starter will be provide from your side it will be fix to wall ) Gear box will be there.
36’’ Dia S.S. 316 Top Turn Table With Both Side Inlet & Out Let Flap. Flame Proof Ac Variable Speed System- 1No.
Remove the stirrer shaft by opening the stirrer coupling manually or lift the stirrer shaft in upward direction manually and enter s.s. empty vessel with the castor wheel or with the trolley. Fill the liquid in the vessel. Close the lid with the help of the air tight clamp and start the stirrer as per the preset speed (the speed is set by the frequency drive control). The speed of the stirrer can be varied while the stirrer is in operation. After the mixing is done the stirrer has to be stopped. Release the shaft from coupling and take it out from the vessel. Now either the vessel can be removed or the liquid inside the vessel can be transferred to the storage vessel with the help of a transfer pump. Another batch can be started in the same vessel or a fresh one.
Salient Features
Machine body cover all parts make out of S.S. 304 Material.
Flame Proof Motor with Italy makes Gear Box.
AC Variable speed system by frequency control (Imported Make with FLP control Box)
Remove the stirrer shaft by opening the stirrer coupling manually or lift the stirrer shaft in upward direction manually and enter s.s. empty vessel with the castor wheel or with the trolley. Fill the liquid in the vessel. Close the lid with the help of the air tight clamp and start the stirrer as per the preset speed (the speed is set by the frequency drive control). The speed of the stirrer can be varied while the stirrer is in operation. After the mixing is done the stirrer has to be stopped. Release the shaft from coupling and take it out from the vessel. Now either the vessel can be removed or the liquid inside the vessel can be transferred to the storage vessel with the help of a transfer pump. Another batch can be started in the same vessel or a fresh one.
Salient Features
Machine body cover all parts make out of S.S. 304 Material.
Flame Proof Motor with Italy makes Gear Box.
AC Variable speed system by frequency control (Imported Make with FLP control Box)
Engaged in exporting and manufacturing of wrapping machine such as lunch tray wrapping machines, strech wrapping machines, regular shrink wrapping machines, compact shrink wrapping machines and combo shrink wrapping machines.
Manufacturing and exporting wrapping machines, fabric roll wrapping machines, shrink wrapping machines with sealer, shrink wrapping machines with tunnel, shrink wrapping machines, pallet roll wrapping machines and stretch wrapping machines.
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