Electronic Weigh Bridge

Mobile weighbridge needs no foundation, just smooth hard surface on which the load cell plates rest. This saves lots of cost and time. Standard weighbridge foundation and installation takes 2-3 months while mobile weighbridges can be installed in 2 hours. These weighbridges can also be shifted to another site easily. The modular design helps in easy cost effective transportation and re-installation.

These are steel fabricated modular platform supplied complete with ramps. The top plate is steel checkered. Machine comes with the bottom frame which is steel fabricated. The load cells are installed between the bottom frame and the top frame. The bottom frame substitutes the traditional foundation. The bottom frame just needs a smooth hard surface on which it rests.

Benefits:

• Modular Design- Machine supplied complete with platform, bottom frame and ramps
• Needs no foundation
• Installation in hours
• Can be shifted to an other site easily
• Keeps vigil on costly materials
• Saves time and cost
• Most suited for temporary sites.

This is a dynamic new concept in weighbridge design. Based on tried and tested orthotropic technology, utilized in thousands of road and rail bridges worldwide, the fully welded steel structure offers exceptional strength and durability.  

Available in both pit and surface mounted versions up to 18 meters in length and 60 tones capacity, the modular weigh bridge provides a very cost effective solution for a wide range of applications. A comprehensive family of instrumentation, peripheral equipment and dedicated software packages further extends its capabilities.

• Fully welded structure for optimized strength and rigidity
• Proven orthotropic road/rail bridge technology
• Surface and pit mounted versions
• No welds in high stress areas
• Structure fully shot blasted prior to painting
• Lengths from 9-18 meters, capacities up to 60 tones
• Durbar deck plate
• Optional digital load cells with anti-rodent cable
• Integral lightning protection
• Easy access for load cells.

This type of weighbridge is most suitable for places with limited space E. G. Non-hilly areas where the construction of pit is not a costly affair. Since the platform is in level with the ground, vehicles can approach the weighbridge from any direction. Most public weighbridges prefer this design.

Benefits:

• Lesser space required (as it has no ramps)

• Rickshaws & tractor trolleys can also be weighed as platform is in flush with ground level.

• No ramp require for turck movement because it is installed in land surface level.

This type of weighbridge / truck scale is most suitable where the excavation work for foundation is difficult or construction of pit is expensive. Since the structure is above ground level, vehicles can approach the weighbridge only from two directions where the ramps are provided. This type of weighbridge requires more space.

Benefits:

• Costly pit construction is eliminated.
• Platform above ground level- no water logging during rainy season
• Problem of pit maintenance is eliminated.
• Easy maintenance since all parts accessible above ground level

In pitless weighbridge rcc ramp work must be required atlest 3 meters for both side for easy movement of vehicle.

Axle weighbridges are a very good choice for Mines and Factories, where installations are required to be quick. Shifting axle weighbridge can be done quickly and needs only a small pickup truck for transportation.

Axle weigh bridges are very cost effective solution, the user benefits from the low equipment cost, low cost of civil work & installation and hence rapid recovery on investment.

Civil work takes only 3 to 4 days time and the installation can be done in just one day.

With it’s many advantages and cost benefits, axle weighbridge is highly rewarding solution with no compromise.

 

• Quick delivery and installation

• Low Cost

• Very low cost on civil work

• Installation in one day

• Powerful software which gives total control and accountability

• IP-68 protection for load cells

• System fully protected from lightening

• Rugged instrumentation to give seamless performance

• Capacity up to 60 Ton.

 

Ideally a mechanical weighbridges are upgraded to an electro-mechanical one by fitting "S-type" tensile load cell with Weigh Indicator,intelligent terminal, Jumbo display, Printer, UPS etc.

 

• 'S' Type Load Cell
• Alphanumeric display 2000 to 3500 memory
• RS232 interface
• Printer interface
• Auto Calibration facility
• Jumbo remote display.

When the level of complexity reaches the point, where it is becoming almost impossible to manage, it is time to consider implementing a software system to automate and monitor the task. The Weigh Bridge software program is written in-house and is available in the different versions.

Industry today has reached a level of complexity which requires powerful management tools to deal with the variety of:

• Products
• Clients
• Prices
• Contracts
• Documentation
• Invoicing
• Reporting
• Analysis & Costing
• Links to Accounts / Other Software

Attempting to manually perform these tasks leads to:

• Increased working hours
• More paperwork
• Extra staff costs
• Inaccuracies in documentation
• Time delays in invoicing
• Cash flow problems
• Inadequate management information and analysis

Swastik Systems & Services has been designed to be an extremely cost-effective, flexible, entry-level solution for a broad range of industries. This system enables you to carry out a variety of industry specific tasks depending on the version supplied. 


Features Include:

• Record all incoming load and outgoing loads
• Produce a comprehensive weighbridge docket containing details of customer, Product, vehicle etc.
• Generate a range of management reports for business analysis
• Amend and reprint old dockets quickly and easily.

Weigh pad specifications:-

 

• Rated capacity: up to 20 ton per pad @ 20 lb graduations

• Material: high strength aluminum alloy

• Static accuracy: 0. 25% full scale or better

• Dynamic accuracy: +/- 1% of full scale with leveling track (see weigh in motion)

• Dynamic accuracy: +/- 3% of full scale without leveling track

• Overload capacity: 200% full scale

• Input/output resistance: 560 ohms +/- 50 ohms

• Output: 0. 6 to 1. 0 mv/v

• Excitation: 5 to 24 vdc

• Stability: 0. 5% full scale/year

• Ground level requirement: <5mm within 0-4m

• Weight: 52 lbs including ramps, 42 lbs without ramps

• Operating temperature range: -10 to +55 deg c

 

Optional leveling track specifications:

 

• Width: 24"

• Thickness: 3/4"

• Fit style: interlock puzzle

• Section weight: 20lbs

• Material: high density plastic/rubber compound

• Temperature range: -40 deg c to +55 deg c.