Most factories are equipped with biomass fired boilers using coal, rice husk, bagasse, etc. Huge quantity of burnt biomass and partially unburnt Fly Ash is generated in boilers which escapes in the flue gases into the air. The quantity of the flue gas emission has to comply with the norms of the Pollution Control Boards. Recently, several cases have come to light wherein factories in India had to shut down due to the problems caused by excessive fly ash escaping from boilers and due to stringent Government enforcement. The impact of this pollution causes significant damage to the environment and is quite detrimental to the health of human beings.

We have designed and supplied efficient Fly Ash Collectors which include a Fly Ash Arrestor, Venturi Scrubber and Cyclonic Type Wet Dust Collector which effectively arrests 97% to 99% of particles and brings down the final exhaust emission level not exceeding 100 mg/Nm3 as our performance parameter which is significantly below the norms stipulated by the Pollution Control Boards.

Our Fly Ash Collector, is installed before or after the ID fan of the boiler for exposing cent per cent of flue gas. The unit can be conveniently installed in the existing system with minor changes in ID fan ducting to achieve and maintain an absolutely clean and pollution-free environment in and around the factory.

Advantages

Scrubbing efficiencies are high even on fluctuating boiler loads.
Compatible with all fuels like coal / bagasse / wood / bio-gas / furnace oil / rice husk.
Designed to capture sub-micron particles.
Very low make-up water requirement which is absorbed by collected ash.
Network of high-precision spray nozzles.
Sight & light glasses provided for observing nozzle performance.
Flexible design to increase efficiency and achieve lower SPM levels.
It requires a small area for installation.
There is no limit on flue gas temperature & moisture content.
It has the ability to remove sulphur dioxide as well as particulate matter.
It can collect sub-micron as well as coarse particles.
Easy to operate and has very low maintenance requirements.

Guarantee

Collection of 97% to 99 % ash particles.

Exhaust Emission level not exceeding 100 mg / Nm3

Fuel Saver

This is a unique revolutionary invention and a permanent "GREEN FREE ENERGY" solution for various applications ensuring total combustion in engines.

The installation involves simply clamping on externally to a fuel pipeline in just a few minutes. It ionically bonds oxygen to the hydrocarbon molecule for a more efficient and explosive gas. Magnetizing the fuel also polarizes the mixture by replacing the naturally chaotic gas mixture with an evenly charged uniformly aligned fuel resulting in a TOTAL BURN.

MAGNETIZER units exhibit the highest magnetic power rating in the world based on the superior monopole technology, which focuses and magnifies its magnetic power hundredfold, thus making it infinitely more powerful, effective and economical than any unit in the world.

No energy, chemicals, electricity, maintenance or moving parts "JUST FIT AND FORGET - FOREVER !"

The Fuel Saver can be used in Burners, Boilers, Industrial Heaters, Turbines, Furnaces, D.G.Sets, Two & three wheelers, Cars, Jeeps, LCV's, MCV's, HCV's, Tractors, Earth Moving Vehicles, Locos, LPG & Kerosene Stoves.

The advantages of the Fuel Saver are:

Fuel Svings upto 15%.
Reduction of emissions upto 83%
Dissolves carbon, varnish & gum in engines, burners, boiler stacks.
Uniforn burning, total B.T.U. output.
Increase engine performance upto 10% - better pickup, more power & engine life.

Return on Investment

Users report payback of under 3 months in direct saving of fuel costs alone, while the unit has a life of 25 years.

Sugar Dust Collector

Sugar dust is one of the major pollutants in sugar industry and causes substantial loss in revenue as the final product is dispersed in the air. We offer a Sugar Dust Collector which is designed to suit the existing drier house & prevents air pollution to keep the environment clean. The dust collection system prevents the presence of fine particles in the air and maintains the factory area free from dust. This also ensures safety by keeping the zone free from damage to machinery like motors, gears and bearings and prevents fire hazards.

The on-line dust collection system works continuously using efficient suction hoods located near the dust zone. The dust collected by the dust collector is transferred to a separate unit by a central network of ducting. The dust is then dissoled in water before it is again transferred to the sugar melter.

The system consists of a Cyclonic Wet Scrubber with water spraying arrangement where the dust enters a venturi. The dust dissolves in water which is sprayed along the wall of the venturi. The sugar solution enters a scrubber in a cyclonic path. Clean air rises to the top of the scrubber via a centrifugal fan. The sugar solution enters a tank below the scrubber and is recirculated to the venturi by a pump.

The sugar solution is transferred to melter after attaining 25 Brix to 30 Brix. This is done once in a shift.

Performance Guarantee

The sugar dust collector will collect between 120 to 150 kgs of sugar dust per 1000 bags per day. This ensures a payback period of less than one season of operation.