Metal Spray Coating Systems

Having acid resistance and excellent weldability, this product has gained us international acclaim.It is a non magnetic nickel based alloy. They are manufactured precisely to the specifications forwarded to us by the clients. Manufactured in accordance with set industrial standards, these are known for their features such as superior strength, fine finish, durable performance.

Features :

• Alloy 625 is a non magnetic, corrosion and oxidation resistent, nickel based alloy.
• Excellent corrosion resistence.
• Wire spray coating can withstand moany corrosive envirnoments. In alkaline, salt water , fresh water, neutral salts and in air almost no attack occurs.
• Provides resistence to oxidising envirnoments

We emply B23-00(2005) Standard Specification for White Metal Bearing Alloys (Known Commercially as "Babbitt Metal"). Our wires are internationally reputed for their high qualitative parameters.The raw material we use is procured from some of the most renowned and reliable vendors and is stringently tested for quality before being used in the production process.

Features :

• Babbit Wire of (70,30)/(80,20) in 1.6mm/2mm available. Automatic Wire Flame Spray Equipment is used to apply this coating. Particularly suitable for coating on capacitors, resistors, panels etc.
• Produces dense coatings which are suitable for high speed and heavy duty bearings.
• Bearing Reclamation.

Our team of quality assurance personnel leave no stone unturned to ensure that each product is of the best quality and engineering. We have due to our focus on quality of products, customization, process and service levels, working with various well known companies belonging to industries. It is frequently used as a bond coat on parts such as Syncro Rings / industrial Gears / Clutch Parts etc due to its very good bond strength between the surface of base metal and sprayed metal. Though molybdenum is a costly wire, the sprayed thickness required for excellent bonding is only 0.015". It has low friction characteristics and is wear resistant. Available in 2mm and 3.17mm sizes.

Monel alloy 400 is nickel-copper alloy. It is abinary alloy of the same proportions of nickel and copper as is found naturally in the nickel ore. Compared to steel, Monel is very difficult to machine as it work-hardens very quickly. It needs to be turned and worked at slow speeds and low feed rates. It is resistant to corrosion and acids, and some alloys can withstand a fire in pure oxygen. It is commonly used in applications with highly corrosive conditions.

Features :

• High strength and toughness from cryogenic temperatures to 1800 degrees F (980 degrees C), good oxidation resistance, exceptional fatigue strength, and good corrosion resistance.
• Chemical and pollution control equipment, ash pit seals, nuclear reactors, marine equipment, ducting, thrust reverser assemblies, fuel nozzles, afterburners, spray bars.
• Excellent finishing.

Nickel Aluminium Wire (80/20)

Produces coatings which resist corrosive gases and oxidation in temperatures up to 980 Deg C. Used as bond coat for ceramic materials.These Coatings are machinable.

We are in compliance with various industrial standards and offers features such as enhanced durability and high quality. We have stepped towards unlimited success and the credit goes to our entire team who has spent their time and efforts to make us stand in stiff market place. Our creative team of professionals and experts design the products according to the needs of clients.

Our team of quality assurance personnel leave no stone unturned to ensure that each product is of the best quality and engineering. We have due to our focus on quality of products, customization, process and service levels, working with various well known companies belonging to industries like engineering, automotive and others. Mo 5.0%, Al 5.5% Ni bal Recommended for salvage and buildup of both machinable and grindable carbon steels. Good resistence against wear and particles. Used for high strength and low shrink coatings.

Stainless Steel Wire (SIL 8016)

Our technologically advanced machinery and industry leading cutting edge processes, have ensured our international repute. High carbon steel for reclamation of machine element parts requiring hard surfaces. Finish by wet grinding Available in 1/8” and 1,6 mm, other diameter on request. C Mn Si Fe .8 .55 .21 bal.

We are equipped with the state-of-the-art infrastructural facility which help us to meet the industry requirements. Our factory also has testing facilities to check the final products so that they are free of any defects and adhere to international standards and specifications.

Pure Zinc Wire

It is the first element in group 12 of the periodic table. Zinc is, in some respects, chemically similar to magnesium, because its ion is of similar size and its only common oxidation state is +2. Zinc is the 24th most abundant element in the Earth's crust and has five stable isotopes. The most exploited zinc ore is sphalerite, a zinc sulfide. The largest exploitable deposits are found in Australia, Canada, and the United States. Zinc production includes froth flotation of the ore, roasting, and final extraction using electricity (electrowinning). We have due to our focus on quality of products, customization, process and service levels, working with various well known companies belonging to industries like engineering, automotive and others.

Features :

• Steel Protection against corrosion in aggressive atmospheric conditions.
• Electrical conductivity.
• Available in 1.6mm and 3.12mm. This wire can be sprayed using Synco Flame Spray System.

Arc Spray Wire (Synco Alcr3 Wire)

One of the reasons due to which we have catapulted to the pole position in our highly technical industry is our state-of-the-art, technologically advanced infrastructure facility located at our premises which aids in carrying out streamlined process of production. Fe-Cr-Al It is an Arc spray wire providing very dense coatings and high bonding strength, a wire for multi purpose arc spray applications. It can be used as a bonding layer as well as final (single) coating. It is highly corrosion and heat resistant (+1000 Deg C). Coatings can be machined. Tensile Strength 600-800 Mpa. Melting Point 1500 Deg C.

Efficiently designed and well structured, our unit is supervised by a team of diligent professionals.

Nickel Aluminium Wire (NiAl 95/5)

With our quality products and prompt services, we have been able to get repetitive business from various clients. We have made a rich client base during our more than two decades long existence in our specified domain. Our technologically advanced machinery and industry leading cutting edge processes, have ensured our international repute. We are equipped with the state-of-the-art infrastructural facility which help us to meet the industry requirements.

Features :

• Dimensional Restoration.
• Good Bond Strength.
• Oxidation and Abrasion Resistent.
• Self Bonding Material.
• Excellent Bonding.
• Available in 1.6mm