Synthesis Winding Technologies Pvt. Ltd.

Winding Accessories

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Winding accessories form a crucial part in winding equipment. The quality of winding and productivity of the winding machine depends on the accessories to a large extent. We offer a wide range of accessories, optimized for different winding applications.


Mechanical Tensioner
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Mechanical Tensioner

Item Code: SWT_01
These are low cost wire tesnioners designed for basic winding applications. The tension is adjusted by varying the spring pressure acting on a rotating friction pad mounted on the tension wheel. The tension wheel is made of high performance polymers for low inertia, corrosion resistance and long life.
Tension Range(g) 50-30
Wire Size(mm) 0.05 to 0.3



Thick Wire Tensioner
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Thick Wire Tensioner

Item Code: TWT_03
These tensioners are specifically designed for Thick wires. Compact dimensions & integrated wire guide makes this tensioner suitable for mounting directly on the machine traverse. A tension release mechanism and absence of back tension makes it easy to handle the wire during termination.
Tension Range(g) 25-16
Wire Size(mm) 0.5 to 1.8



Self - Compensating Tensioner
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Self - Compensating Tensioner

Item Code: TWT_01
Self compensating wire tensioners are suitable for thick wires. Robust construction with twin brake shoes, low inertia moving parts and a feed back mechanism ensure high level of consistency and long operational life.



Permanent Magnet Tensioner
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Permanent Magnet Tensioner

Magnetic tensioners can produce long term and stable tension. Non contact mechanism design provides stable, consistent and precision tension to the wire. These kind of tensioners are suitable for both high and normal speed windings.



Electronic Tensioner
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Electronic Tensioner

Electronic wire tensioners with electromagnetic brakes delivers high performance coupled with ease of use. An integral amplifier controls the braking torque in proportion to the command voltage. The tension value can be remotely set and varied either by the winding machine PLC or through a potentiometer even during winding cycle.



Online Servo Twisters
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Online Servo Twisters

We offer Automatic Multi-channel Online Wire Twisters which convert single strand winding wire to multi strand twisted wire for giving mechanical strength (to the wire) at the termination points of the coil. The twister incorporates a programmable microprocessor based control unit. The number of strands, twist turns, length of twist etc., are adjustable to achieve optimum results for any application.



Wire Unwinder
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Wire Unwinder

Wire / Strip de-reelers ensure smooth dispensing of wire, provides constant feed and minimal free-length variation during winding operations. We offer application specific de-reelers and straightening units for both round and rectangular conductors



Graduated Tensioner
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Graduated Tensioner

Precision wire tensioners, with graduated scale give high performance coupled with ease of use. With two separate settings for basic tension & back tension , the response of the tensioners can be fine tuned. A high precision feed-back mechanism and low inertia moving parts ensure consistency in tensioning. Diamond lapped ceramic wire guides have a very long life and minimizes any possibility of damage to the enamel.







3 Pole Stator Winding

3 Pole Stator Winding




Power Trasformer Mandrel

Power Trasformer Mandrel








Tooling for Rotor Coil Winding

Tooling for Rotor Coil Winding




End Flange

End Flange








Contact Us

Synthesis Winding Technologies Pvt. Ltd.
Mr. Mahesh Shastry (Marketing Manager)
14/A, Shantipura Road, Next to TCS, Electronics City, Phase II
Bengaluru - 560100, Karnataka, India

Contact via E-mail


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