Advantages:

Easy to operate & User friendly, Minimum effort and maximum results

Lubrication is achieved equally to all points, including hard to reach ones irrespective of it’s piping and back pressure. Thus proper lubrication is achieved

Machine becomes more efficient with less wear and tear of parts as reliance on labour for lubrication is avoided, hence there’s no error or negligence

Avoids accidents due to oil spillage, manual error/negligence by keeping work place and machine clean.

Modernises your machine.

Maintenance of machine can be less periodic thus increasing production, and reducing manhours, since proper lubrication is guaranteed.

Protects processed items (cloth, rubber, cement etc.,) and avoids rejection due to overspill of lubricant or negligence.

Precious oil/Grease is saved as the system distributes lubricant in optimum quantity. Under or excessive lubrication is eliminated.

Economical, Production enriching, and safe.

Selection:
The selection of the system will depend on many factors such as:

Lubricant to be used

The size of the machine/equipment to be lubricated

Distances between each point to be lubricated

Accessibility of the points to be lubricated

The quantity of lubricant required for each point

For any suggestions please write to us with the above mentioned details for us to suggest the best possible systems.

Systematrix Engg. Services., manufactures centralised lubrication system, to supply lubricant (oil or grease)in even metered quantity ,irrespective of pipelines and back- pressure to all points in a machine or plant through a single point, of a distributor block, situated at a convenient assessable position driven by means of a simple grease gun, or their special high pressure lubrication pump or any hydraulic line of pump. Grease Systems include:.

Progressive type distribution systems

Dual line systems

Single line injector systems (With their respective pumps and Distribution systems.)

Single point Grease Feeders

Examples of common application are Presses, Textile machinery, including looms, stenters, Texturing M/c, blow room, spinning, carding, etc. Plastic Processing machinery, Earth moving equipment, Over head cranes, Packing machinery, filling machinery for the beverage industry, printing machinery, CNC machinery, and many other machinery where more than one point have to be lubricated.

Oil lubrication is widely used in all types of machinery, and the basic types of lubrication are:

RE CIRCULATING OIL SYSTEM:
These are used in machinery wherein, the oil is used by the parts and the oil collected and re circulated using a pump. The common type of application are the enclosed gear boxes, however, for gears which are not enclosed spraying of oil is desired. There are types of systems which require many parts to be lubricated continuously, here use of progressive distributors are used to ensure that all parts of the machine get the lubricant in equal amount.

SINGLE SHOT lUBRICATION SYSTEM:
Majority of machines require small doses of oil to various parts of the machine. In this system a small power pack called the lubricating pump which runs on electric supply/Manual or pneumatic drive is used. Here, the use of metering cartridges (sometimes called ‘injectors’) allows a maximum no of points to be lubricated in a very small systematic manner, so that lubrication is achieved regularly in small quantities and with better frequency, thereby optimum usage of lubricant is achieved, thus no spillage of oils, and the frequent lubrication ensures better life than conventional manual lubrication.
We have developed injectors/metering cartridges which not only perform better, but also indicate when the injectors are in operation, without the removal of pipes and cumbersome methods. Unlike other injectors our metering cartridges are made such that the flow of each injector can be controlled and a range upto 0.4 cc can be achieved on single point thereby adjusting the flow as per the requirement is possible.

Selection:
The selection of the system will depend on many factors such as:

Lubricant to be used

The size of the machine/equipment to be lubricated

Distances between each point to be lubricated

Accessibility of the points to be lubricated

SPRAY LUBRICATION SYSTEMS

For Gears it is desired that oil or grease is applied to larger areas, hence in such a case it is better to spray the lubricant for fine layer of lubricant. Nozzles wherein only when there is proper lubricant and air supply is made to eliminate any error or excess of oil to the lubricating point.

MIST LUBRICATION SYSTEMS

For high rotational parts it is desired to lubricate and cool the lubricating parts hence oil along with air is used to lubricate and cool the parts, this is achieved by the air + oil mix, spraying of oil or grease to the parts and others such methods.

Systematrix Engg. Services manufactures, high lubrication Pump for oil and grease application. There are available in hand, Pneumatic, hydraulic and motorised driven.
It is better to have high pressure pumps for grease whereas low pressure pumps work better in oil. These pumps work independently or in conjunction to lubricate many points in a system with the progressive type systems, multi line systems, dual line systems or single line systems as the requirement may be. Right selection of pump with the flow is necessary for the proper working of the system.

GREASE GUN:

Grease Guns are a common type of pump and most portable and adaptable. Grease Guns are generally manual, but pneumatic grease guns make the greasing much easier, moreover, the real problem is that the grease leaks from the side of conventional grease gun nipple adapter, special solutions are incorporated to solve these problems. These pumps work in conjunction with the distributor block to give lubrication to a number of points from a single grease nipple with ease.

PNEUMATIC PUMPS

These pumps make it possible for the system to be completely automatic with the help of a solenoid valve and timer.

ELECTRIC PUMPS

Electrically driven grease pumps are available in various container sizes and flows. Containers made of metal do not break and are provided with a tell- tale rod for easy monitoring of the lubricant quantity in the container, which is duly machined and spring loaded for easy suction of even high viscosity greases. The pressure rating is 3500 psi, thereby making it possible to grease even high back-pressure points with ease.

This is an automatic Operational Air driven Pump. There is a telescopic shaft which is put in lubricant container and once air is given the pump starts and the piston in the cylinder moves up and down, due to which the lubricant is given out. The flow can be made to stop by the stopping the flow of air. Hence, this pump can be intermediate in operation by using a Timer and Solenoid Valve to ‘ON’ and ‘OFF’ the pump. For Grease a follower plate is required and a spring helps for suction of the grease, however, for oil this is not required. The length of the shaft is dependent on the height of the container on which the pump is mounted. The air pressure required to operate the pump is minimum 3 kg/cm3 and max 12 kg/cm3. The ratio of air to lubricant is 1: 25 i.e. if the air is say 5 kg/cm3 then the lubricant pressure (under Stress) will be 125 kg/cm3 hence this will flush out any contamination if present in the system.
This pump is widely used to transfer lubricant and also for systems where the lubricating points is large in number. These pumps find application in all types of machines, and equipment and also in garages for lubrication of vehicles. The flow can be adjusted by adjusting the flow of air .The supply of air has to be through a Filter and Lubricator, so that dirt, moisture etc. do not enter the pump and the pump works for a long life.

Lubrication systems consists of Pump, Metering Devices, Fittings, Piping and it’s accessories. Metering device is a instrument where in the lubricant is distributed as regards to flow as per the requirement, without this device lubricant will flow in an haphazard manner, and lubrication to the desired points cannot be achieved, these devices make lubrication easier, and controls the flow, ensuring proper lubrication to all point of a machine.

Depending on number of factors the type of metering device is decided.

THE PROGRESSIVE DISTRIBUTOR:

This is the lone metering device which does not require special pumps to operate it, a simple grease gun can also operate the distributor block, which makes it the most adaptable and economical system available. This device can be used for both oil as well as grease distribution with ease. It’s self monitoring feature make it easier to locate when the system does not work, thereby making maintenance easier.

THE DUAL LINE DISTRIBUTOR

This distributor system works with a special pump which has two line wherein, when one line starts, pressure is developed and changed to other line manually or automatically by use of our specially designed change over valve, once the preset pressure is achieved, this automatic feature has made the system popular with machines which has lubrication points far away from each other. The common examples are conveyors, overhead cranes, steel industries etc.

INJECTORS

These are used to lubricated oil and grease where piping can be done in line and hence simple, the injectors for grease and oil are different .The injectors for oil are low pressure and that of grease are high pressure. We have developed oil injectors which have a indication and flow control and also separate injectors for grease have been developed.

Special devices as per requirement is developed to fulfill all customer needs.

Systematrix Engg. Services have developed indegeniously progressive distributor blocks for distributing oil or grease in even, metered quantity, to all points in a machine or plant. These blocks shall get the lubricant feed from the prime source like a pump (manual/ pneumatic/ motorised) or even simple grease gun and distribute it to the hard – to – reach, far away points. Each block has internal plungers which operate sequentially due to pressure of feed lubricant and deliver it to the corresponding outlets. The distributor blocks are self monitoring. An indicating pin makes it possible to identify when the block is in operation without removal of piping. This pin can be coupled with proximity /limit switch for achieving different functions.

These distributor blocks can be arranged in tandem as primary and secondary blocks depending on the location and number of lubricating points. The distributor blocks are available with outlets from 2 to 28 per block. Different flow per outlet is possible by different types of distributor blocks with solid or modular design, as per the requirement,

The typical application of the progressive type distributor blocks are Textile Machines, Steel Plant Machines,Over head Cranes, Sugar Industry, Hydraulic presses, bottling plants and any other special Purpose Machines.

Apart from the advantages of the Centralised lubrication system other advantages of the Progressive system over other systems are:
It is economical as it does not require special pumps to operate the block, a simple grease gun can also make the block work.
It is self monitoring - if any point is not receiving grease/oil due to high back pressure the system will stall and an indication through the indicator pin is visible as it will not move
It is a very compact unit hence small machine can easily accommodate the block.

When there are number of points in a machine which require to be lubricated the options are to have a centralized lubrication system which may be a

Radial pump

Pump with Progressive Type system

Pump with Dual line System

Mist lubrication /Spray system

Single point lubricator

Dual line systems are used for plants and equipment generally where the points between each other is large. This system makes it possible for parallel installation. The Difference between this system and progressive type apart from this being a parallel line installation is that it requires change over valves to change the flow of lubricant from one line to other. However, individual flows can be adjusted for each point in this system. The selection of the system will depend on many factors such as:

Lubricant to be used

The size of the machine/equipment to be lubricated

Distances between each point to be lubricated

Accessibility of the points to be lubricated

the quantity of lubricant required for each point

For any suggestions please write to us with the above mentioned details for us to suggest the best possible systems

Systematrix Engg. Services has for the first time in India developed indigenously ‘lubrisys’ metering cartridges with a difference.

The earlier problems of leakages, not being able to understand if the cartridges are working are thing of the past. The Developed Cartridges have the advantage that there are no separate manifolds to hold the injectors hence no leakages.

Indication pin is provided which moves up& down when the Cartridges/ Injectors are in operation helping the viewer understand the lubrication process even without removing the pipelines.

These injectors can be adjusted (up to 0.4 cc.) just by twist of screw which is never before feature will help in low stock management as different flows are achieved by the same injector, and as and when required.

The injectors have 4 mounting hoes so that any two holes can be fixed at any position required.

They can replace the older design cartridges, with no change in the pump, and are available separately without manifold required in range, starting from to 1to 16injectors in one block , which can be joined in parallel to other ‘lubrisys’ injectors.

Other products as per requirement of the system and user can be designed and manufactured by us.

CHANGE OVER VALVE

Systematrix Engg. Services manufactures
‘Lubrisys’ change over valves (also known as pressure reversing Valve).

These valves are used in dual line systems to change from one line to another line when the preset adjusted pressure is achieved and lubrication to the earlier line is completed. Upon reaching the desired pressure in line II the lubricant is again given to line I.

This goes on & lubrication is achieved to all points of the system automatically with only one pressure line from the pump.

While changing the grease or oil goes through the tank line, hence this valve can also be used to operate cylinder back & forth automatically. This product is made compact to fit at any given position.

Other products can be manufactured as per the requirement of the system and the user.

HYDRAULIC SYSTEMS AND ACCESSORIES

Different types and sizes of power pack, and their accessories like pump, strainers, coolers, filters, pressure gauges, fittings, isolators, relief valve, pressure gauges etc

LUBRICATION FITTINGS AND ACCESSORIES

Apart from the fittings on the lubrication device, end fittings, pipes, clamps, hose pipes etc., we offer a variety of accessories for the lubrication systems like the pressure switches, pressure gauges, level switches, indictor pins, filters, strainers, etc., for all types of lubrication, be it grease, oil or mist.

SINGLE POINT LUBRICATOR

Those points which are few and on very dangerous or inaccessible places and are far away from other points and where piping is not feasible it is advised to use the single point lubricator, where in the lubricant is required to be filled periodically and with the requirement the lubricant is pushed in to the lubricating point with gravity or by spring load.

OTHER SERVICES:
Other services include:

Consultancy

Designing

Manufacture

After Sales Services

Installation

Repairs