Tablet Press Company

Features of Communiting Mill:Communiting Mill - Plain and Water Jacketed Type

* GMP point of view, Communiting Mill is provided with SS cladding on base, belt guards and cover on motor. No exposed painted surface on top of the machine. Motor rails, screws and guide rods are chrome plated.
* Beaters assembly is in a separate pillow blocks for ease in maintenance. Very less down time, as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by operator.
* Swing type beaters assembly is provided as a standard supply, which increases the output by 10 to 30% and is easy to clean.
* Beaters and shaft are of HCHC quality and beaters are further hardened and hard chrome plated. Beaters are fitted on a splined shaft.
* Transmission of heat to the chamber from the bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.
* Beaters assembly is dynamically balanced which reduces vibration and noise level and increases bearing life.
* Castors are provided for mobility and brakes can be applied for fixing machine at one place.
* Communiting mill is available in plain & water jacketed type, the most suitable for pharmaceutical industry. Flameproof electricals can be provided on demand at extra cost.

Features of Double Rotary Tablet Press - 27D or 27B, 35B, 45BB Tooling Stations :

Double Rotary Tablet Press - 27D or 27B, 35B, 45BB Tooling Stations

* Provided with double sided lifting cams. Extra hand wheel is provided for easy loading of punch die sets.
* Square GMP model double rotary tablet press. Operator friendly design, provided with electronic digital tablet cum RPM counter. Reverse direction motion protection is also provided for safety purpose.
* CI body and turret of special grade iron casting with CI middle plate, imported needle roller, bearing provided at the bottom of turret. Also available with middle plate of turret made of 316 grade stainless steel.
* There is not any painted parts in tablet manufacturing zone as all parts are made of stainless steel 304 or gunmetal or of hard chrome plated. All hardware used in the machine has stainless steel 304 quality in tablet manufacturing zone.
* It is provided with disk type friction clutch start system.
* Upper punch penetration system, variable speed pulley, one shot lubrication system & anti vibrating mount.
* Lower guard of polished stainless steel and upper guards of acrylic material. Turret guards have sturdy aluminum frame. All guards are interlocked for safety.
* Effective dust extraction nozzles.
* Options are available for customization like (1) Force Feeding Attachment (2) Two Layer / Bilayer Tablet Attachment (3) Poly Carbonate Upper Guards (4) Auto Lubrication Pump (5) The machine is available with AC variable Drive & Electromagnetic Clutch.

Features of High Speed Rotary Tablet Press:High Speed Rotary Tablet Press - 37 45 55 61 Stations

* It is High Speed Rotary Tablet Press suitable for large batch production having capacity of higher table output with full consideration to GMP standards and available toolings are D B BB Punch Die Sets.
* Square & elegant design with cabinet top of stainless steel 304. The design is operator friendly and comfortable to the operator while the production.
* Having facility for fine tuning all parameters during operation of the machine with the help of outside front controls with dials.
* For the ease of operation, the press is equipped with round hoppers of SS-304 with butterfly valve.
* A. C. variable frequency drive for the main motor as well as A. C. variable frequency drive for force feeding motors, which enables operator to synchronize speed of press with feeding.
* Electromagnetic clutch arrangements with helical gear ring to drive the turret.
* Specially designed pressure link assembly, which ensures sufficient & equal pressure to the tablets for maintaining tablet weight consistency.
* Hydraulic [ower pack for pressure loading and overload release. A hydraulic gauge is also provided on lower guard for easy view.
* Standard press has one piece turret of special grade casting. However 3 piece turret with SS- 304 / 316 middle plate is also available (optionally). Electro less nickel plated turret can also provided (optionally).
* Lower punch seals are provided at lower punch hole in turret.
* Ball bearing type upper & lower pressure rolls. Upper rolls carries are MS fabricated with hard chrome plating.

Features of the Tablet Press :

Tablet Press, Mini Rotary Tablet Press

* Pre compression facility as a standard feature
* A. C. variable drive and fixed pulley. It is driven from central pillar by worm reduction gear box.
* Lower guards of stainless steel & upper guards of transparent acrylic to view tablet compression process of the machine comfortably.
* Electronic Tablet Counting System
* Granules are fed through an open feed frame which ensures trouble free settings and minimum wastage of valuable material.
* Force feeding attachment is optional accessories for difficult, fluffy & fine granule compression.
* Table top, Mobile & easy to clean
* For easy operation outside controls are given for Pre Compression adjustment, tablet thickness adjustment and turret speed adjustment.

Features of Single Rotary Tablet Press with 16 20 23 Stations:

Single Rotary Tablet Press with 16 20 23 Stations

* It is square GMP model Single Rotary Tablet Press. Operator friendly design, provided with electronic digital tablet cum RPM counter. Reverse direction motion protection is also provided for safety purpose.
* Cast iron body and turret of special grade iron casting with CI middle plate, imported needle roller, bearing is provided at the bottom of turret.
* There is not any painted parts in tablet manufacturing zone as all parts are made of stainless steel 304 or gunmetal or of hard chrome plated.
* Upper punch penetration system, variable speed pulley, one shot lubrication system & anti vibrating mount.
* Lower guard of polished stainless steel and upper guards of acrylic material. Turret guards has sturdy aluminum frame. All guards are interlocked for safety.
* Provided with double sided lifting cams. Extra hand wheel is provided for easy loading of punch die sets.
* Effective Dust Extraction Nozzles.
* Options are available for customization like (1) Force Feeding Attachment (2) A. C. Variable Drive & Electromagnetic Clutch (3) Poly Carbonate Upper Guards (4) Auto Lubrication Pump.

Features of Slugging Tablet Press / Bolus Tablet Press for Veterinary :

Slugging Tablet Press Bolus Tablet Press for Veterinary

* Square GMP Model
* Heavy duty press construction to manufacture Veterinary Bolus Tablet
* CI body and CI middle plate
* Paint free tablet manufacturing zone
* Turret of special grade iron casting
* Upper punch penetration
* Electronic digital tablet cum RPM counter
* Inter lock switches to all Guards
* Double sided lifting cams
* Lower guard of polished stainless steel & upper guards of acrylic material
* Aluminum turret guards
* Imported needle roller bearing provided at the bottom of turret
* Effective dust extraction nozzles
* Variable speed pulley
* One shot lubrication system
* Antsi vibration mounts
* Reverse direction motion protection is provided to avoid accident
* Available with AC variable drive & electromagnetic clutch (Optional)
* Available with Pre-compression attachment (Optional)

Features of Tablet Press with Pre-compression Double Compression:

Tablet Press with Pre-compression Double Compression

* High speed rotary Tablet Press with Pre-compression Double Compression suitable for large batch production having capacity of higher tablet output with full consideration to GMP standards.
* Square & elegant design with cabinet top of stainless steel 304. The design is operator friendly and comfortable to the operator while the production.
* Facility for fine tuning all parameters during operation of the press with the help of outside front controls with dials.
* For the ease of operation the press is equipped with round hoppers of stainless steel with butterfly valve.
* The press has Pre-compression facility, ACVF drive for the main motor as well as force feeding motor, which enable operator to synchronize press feed with feeding.
* The press has electromagnetic clutch arrangements with helical gear ring to drive the turret.
* Specially designed pressure link assembly, which ensures sufficient & equal pressure to the tablets for maintaining tablet weight consistency.
* Hydraulic power pack for pressure loading and overload release. A hydraulic gauge is also provided on lower guard for easy view.
* The press has auto lubrication system.
* Standard press has one piece turret of special grade casting. However 3 piece turret with SS- 304/316 middle plate is also available (optionally). Electro less nickel plated turret can be also provided (optionally).
* Lower punch seals are provided at lower punch hole in turret.
* The press has ball bearing type upper & lower pressure rolls. Upper rolls carries are MS fabricated with hard chrome plating.
* Upper guards for the tableting section are made of poly carbonate with stainless hinges & handles, sturdy with aluminum frame & fitted with gas filled shock absorbers. The lower guards of the press are with excellent matt finish. All guards are interlocked for safety.

We manufacture core rod toolings punch die sets that produce tablets having hole in center.

Core rod toolings punch die sets produce tablets having hole in center. Normally core rod toolings punch die sets are applicable in confectionery and ceramic industries. These punch die sets are available with different size, concavity, and flat in plain or engraved break line.

By using core rod toolings punch die sets, you can manufacture following types of tablet:
• Tablet with hole in center & concave rib
• Tablet with hole in center & flat rib

These punch die sets help you to produce round shape tablets. Normally round shapes punch die sets used by pharmaceutical and veterinary industry. These punch die sets are available with different size, concavity, and flat in plain or engraved break line.

By using round shape punch die sets you can also manufacture following types of tablet :

It helps you to produce tablets with different geometric shapes like square, rectangular, triangular, benzine, rohmbus etc. Normally shaped (regular) punch die sets are applicable to pharmaceutical, confectionery, chemical, industrial powder metallurgy industries. These punch die sets are available with different size, concavity, and flat in plain or engraved break line.

By using geometric shape punch die sets, you can manufacture following types of tablet :

• Triangular
• Benzine
• Rohmbus
• Rectangular
• Square

• [Animal, Diamond, Special Shape]
  
  Irregular shape tablet punch die sets with animal, diamond, and special shape are available.

Irregular shape punch die sets produce tablets with different shapes like fruit, animals, part of human body, vehicle etc. Normally irregular shape punch die sets are applicable to confectionery industries. These punch die sets are available with different size, concavity, and flat in plain or engraved break line.

It helps you to produce capsule shape tablets. Capsule shape punch die sets applicable to pharmaceutical and ayurvedic industries. These punch die sets are available with different size, concavity, and flat in plain or engraved break line.

By using capsule shape punch die sets, you can manufacture following types of tablet :

• Concave with Edges
• Deep Concave
• Flat Faced
• Normal concave
• Flat with Bevel Edges

It helps you to produce oval / ellipse shape tablets. Normally oval shape punch die sets are applicable to pharmaceutical and ayurvedic industries. These punch die sets are available with different size, concavity, and flat in plain or engraved break line.

By using oval shape punch die sets, you can manufacture following types of tablet :

• Flat Faced
• Flat with bevel edges
• Concave/Deep/Deep
• Concave with bevel edges

We also manufacture sealed grove punch die sets.

Granule contamination during the tabletting process can cause costly manufacturing problems. 'Black Spots' on tablets resulting in high numbers of rejected tablets, increased wear of punch guides and tightening of upper punches can result in excessive machine down time and high maintenance costs.

Sealed grove punch die sets are designed to prevent guide way and tablet contamination during the tablet compression process, a vast improvement over traditional dust caps used in the pharmaceutical, confectionery and allied industries.

Features of Tablet Coating Machine:

Tablet Coating Machine

* The coating machine has study structure of square SS square pipes. Base plate is of MS having SS cladding. It is very much easy for cleaning.
* Electric motor & gear box are directly coupled.
* Coating pan is mounted directly on gear box shaft, having convenient mounting angle of 300.
* Coating Pan is designed to give quality coating of tablets.
* Coating pan is made of SS 304 (SS 316 Optional)
* Fixed Baffles or detachable baffles are provided in coating pan (optionally) to facilitate the tablet mixing during the coating operation which helps in achieving uniform tablet finish.
* Separate hot air blower unit of adequate heating element is provided with temperature controller.
* For main motor drive AC variable frequency drive is provided (optionally).
* The coating machine has separate electric control panel.
* Separate polishing pan can also be provided.

Features of Colloid Mill:Colloid Mill for Pharmaceutical Veterinary Ayurvedic Industries

* Round shape colloid mill body, base and top cover made out of CI material having SS cladding in vertical type standard model, suitable for pharmaceutical, veterinary and ayurvedic industries.
* SS fabricated square body on which machine and motor both are mounted, in vertical type deluxe model.
* All contact parts are made out of stainless 304 material. (SS 316 optionally)
* Circular ring shaped, internally conical stator having two different tooths stages.
* Toothed conical rotor directly coupled with the motor shaft in vertical standard model and coupled with belt in vertical deluxe model.
* Stator & rotor assembly is balanced and housed in the stainless steel housing.
* Grinding accuracy of 5 – 10 micron due to the perfectly matched & specially designed conical shaped stator & rotor assembly.
* Extended bearing housing specially designed to facilitate fine adjustment of bearing clearances of backlash to avoid metal contact of rotor in vertical deluxe model.
* Special designed adjustment of the grinding gap by an exterior screw by means of two handles even during the operation.
* Three-way cock system for draining and re circulation of liquids provided as standard, in water-jacketed models.
* Extra discharge spout provided as a standard for viscous material.

Features of Oscillating Granulator:Oscillating Granulator

* Efficient reciprocating type Oscillating Granulator. It is suitable for granulation of dry or wet pharmaceutical material.
* It is quiet in operation and robust and durable in design.
* A totally enclosed gearbox is mounted on a base pillar at a convenient height.
* All gearing is enclosed in oil bath. No grease or other external lubrication is required.
* Hopper, the granulating blades both for dry and wet, sieves and all other parts which come in contact with the material to be granulated are made from stainless steel.
* Separate stirrers for dry and wet granulations are provided and they are so designed that the efficiency of granulation process is optimized in each case. The stirrers can also be replaced quickly and easily.
* A simple and positive arrangement of holding and tensioning of the screen is provided. The arrangement is such that the screen remains stretched throughout the operation and very close and uniform gap is maintained. Thus, it produces better excessive wear on both stirrer and the mesh.
* All the parts working on the materials being granulated can be easily and quickly dismantled for through washing without the use of spanners.
* Lower guard of polished stainless steel & upper guards of acrylic material.

Features of Multi Mill:Multi Mill

* Direction of beaters can be changed by reversible switch.
* All contact parts can be easily and quickly dismantled and cleaned.
* Cylindrical screen for higher output.
* Castor wheels provided for mobility.
* Flameproof electrical components can be provided at extra cost.
* Beaters and scrapper blades of SS 304 quality.

Features of De Burring De Dusting Machine:De Burring De Dusting Machine

* Noise less and maintenance free VIBRO type GMP model.
* Very low electric power consumption.
* All contact parts of SS 304.
* Components can be easily washable and/or sterilized.
* Easy cleaning, no tool required.
* No moving components, hence almost maintenance free.
* The machine is having Hydraulic Power pack for pressure loading and overload release. A hydraulic gauge is also provided on lower guard for easy view.
* Tablet conveying route is so geometrically designed for arrangement of tablets on their burrs which can break easily.
* Efficient DE Burring & DE Dusting and full suction output is concentrated on de dusting zone for flushing out powder.
* With brushing unit ( optional ).

Features of Dust Extractor Machine:Dust Extractor Machine

* All contact parts are stainless steel 304.
* Blower fan is dynamically balanced for noiseless & steady performance.
* Easily mobile, feeted with castor wheels.
* Helpful to overcome dust hazards as well as cross contamination during tablet compression.
* Minimizes mechanical strain & excessive wear of tablet press, thus minimum breakdown problem of tablet press as well as less wear & tear of punches.
* Inlet manifolds and dust collection tray are made of SS 304.
* Plain flexible hoses from inside for ease in cleaning.
* Four inlet manifolds are provided to connect any tablet press and two De-dusting.

Sieving Grading Straining Machine (Sifter machine) is specially designed and developed for separation of solids from solids, liquids from solids and production of graded materials in proportion to their sizes. It has features to provide gyratory vibration generated by balance fly wheel. The amplitude of vibration is adjustable to the processing needs by means of movable weight on the fly wheel. This ensures that every point on the screen surface continuously traverses a circular path in horizontal plane with the elimination of the vertical motion.

Sieving Grading Straining Machine (Sifter Machine Mechanical Type)

Sieving Grading Straining Machine, Sifter Machine Mechanical Type

* Available in two models providing screening diameters of 500 mm and 750 mm.
* Portable – fitted with sturdy castors and occupies little space.
* Electric power requirement less than other machine of the kind. Power requirement are very much lower than units utilizing reciprocating system.
* Standard units provided with TEFC motors operating on 440 Volts 3 phase supply. Flame proof motor fitted on request.
* Easy to install. Requires minimum maintenance.
* Double and triple deck screens with out-let and hopper for bottom deck available on request.
* Easy dismantling and cleaning of screen.
* All contact parts and screens of stainless steel.