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Drafting Top Roller

Mist Machine (Optimist)

Relative Humidity Monitoring System

False Twister

Bobbin Holders

Yarn Carriers

Spindle Speed Controller And Spindle Speed Energizer

Textile Cradle

Textile Electronic Products

Pneumafil Systems (Pneumajet)

Synthetic Spray

Speed Problizer

Textile Machinery Spares

We manufacture our range of textile machinery spares by using quality raw material such as plastic, rubber cots, castings, MS and others. Use of Innovative technology in the production process, eliminates even the slightest possible defect or flaw in our textile machinery spares. For ensuring complete customer satisfaction, we also tailor the textile components according to the requirements of our customers. Our gamut of products includes:
Drafting Top Roller

Drafting Top Roller

Backed by a team of experts, we offer a range of drafting top rollers, which are in conformance with the international standards. Synonymous with quality our drafting top rollers are manufactured with precision and perfection. Our top rollers are reckoned as the pillars of textile Industry, as they enables them in achieving better parallelization and proper drafting of the fibers. Our drafting rollers for spinning and speed frame are even exported to European countries.

Salient Features:

  • Scratch proof bosses ensures easy fitting and removal of cots, even after years of running
  • Longer life and trouble free performance
  • Available for all locally as well as internationally popular drafting systems such as SKF, WST, Suessen, Reiter, Laxmi, INA and others
  • Completely maintenance free
  • Easy Re-lubrication that too at long intervals
  • Fluff proof sealing
  • Manufactured with SAE 52100 graded imported steel
  • Double row ball bearings with HCHCR balls
  • Latest loose bass, non-detachable bosses arrangement
  • Concentric running due to hi-tech precision

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Mist Machine (Optimist)

Mist Machine (Optimist)

We are a top-notch manufacturer of optimist, which is a mist generating machines, which provides 100% RH with an astonishing power saving of more than 60%. Designed to make utmost utilization of the pressure of the pump, without any losses, our optimists is ideal suited for the purpose of achieving best smoke like fine, fuming mist that results in relative humidity and saves power to an incredible extend. It is achieved by adding the inlet pipe at the edge of the device for guiding the water into a carved pot shaped bottom surface that allows the water to swivel freely. The water then moves towards the orifice, around the cone with escalating centrifugal whirling effect, while the swiftness of layers of the liquid and the pressure in the whirling chamber increases manifold.

When the turbulent and spinning liquid comes out from the specially designed tip of the cone, it obtains optimum pressure to effect the perfect formation of mist. Further, there is a provision of steering wheel given to attain the requisite RH that controls the turbo mist.

The power saving secret of optimist:

With the generation of maximum smoke like fine, thin mist, the water requirement is reduced to the lowest, thereby flouting all the records and theories of pump load and power consumption.

Salient Features:

  • Mist formation: Unimaginable, fuming, fine, thick mist
  • Models: Available in two types optimist - classic & standard
  • Maintenance: Completely maintenance free
  • Power saving: An unbelievable, enormous power saving than the conventional spray nozzles and all other existing atomizers.
  • Relative humidity: Guaranteed more that 100% even at the peak of hot summer
  • Controllable RH: Relative humidity can be controlled as per requirement (as never before in the industry).
  • Installation: No modification required in the existing plant

The design and patent had been secured and registered bearing No.193! MASI2002 dated 20.3.2002.

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Relative Humidity Monitoring System

Relative Humidity Monitoring System

We provide a range of relative humidity monitoring systems, which are used in engineering, electronics, and plastic components of the textile industry. With the increasing automation in the departments of spinning mills, there has been a change in the working environment that has resulted in enhanced productivity.

The monitoring and controlling of the relative humidity (RH) process in the departments is also essential for maintaining the plant efficiency. With this view, we present the latest, sophisticated, compact and unique relative humidity monitoring system that is completely computerized for professional power management. It helps to save power and man power with provisions for auto and manual operations of pumps, to set pre-determined RH, data print out on date, time, RH%, duration of pump working, switched off time and others.

The sensors are fixed at several places in the department that connected with the control unit. These sensors functions and controls the RH on the averages of all the five sensors and the relative humidity of the department at diverse places can be scanned by examining the individual RH values that are displayed on the RH Monitor.

Controllable from the desktop, our RH Monitor, measures the relative humidity and also monitors the bills on power, manpower by shutting off the pumps when they are not required as well it sends the data every half an hour from the unit to the computer for avoiding any manual errors.

Salient Features:


  • Control, monitoring and pre-setting of RH and total power management maintains the RH of the department automatically
  • Accurate and precise RH management all over the department with average value of 5 sensors installed at several places
  • Synchronizing two fans (supply fan I Exhaust fan) automatically with on /off reports
  • Monitoring the RH value of the individual sensors installed of different places, gives scanned RH report of entire department
  • Control with time delay between two pumps automatically
  • Maintenance free
  • Improved production and power saving

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False Twister

False Twister

We offer a spectrum of false twisters, which works on the basic principle of developing the twist between the front roller and flayer tip, to reduce the twist from the flyer top to the pressure arm. With polyurethane of imported grade, our false twisters plastics are known for its excellent resistance against abrasion, outstanding adhesion blended with outstanding flexibility and toughness.

Our range is available in varied heights and serrations ranging from 10 to 20. Our series of ultimo twist masters includes:
 
  • The ultimate twisting sensations - Ultimo 2000 without serrations
  • Serrated 2001 Ultimo False Twister with characteristics of maximum contact area
 
With is double layer construction, our false twisters are used for reducing haireness of the yarn and are U% suitable for both cotton as well synthetics.

Further, our range also includes ultimo rovers, which are designed for realizing the importance of roving path, its angle, the contact area, orifice, stem length and double layer rugged construction for giving a flawless twist for an intimate roving. Our funnel shaped serrations with a whoping contact area of 21mm ensure optimum productivity, unmatchable reliability and premium quality.

Salient Features:

  • Reduced thick and thin places
  • Better compact roving package
  • The ultimo rover is designed to give the complete support right from the contact point till the orifice outlet, to avoid vibration, stretch haireness and other imperfections
  • Designed to suit perfectly for all roving hanks including synthetics.
    Maximum roving contact area of 21mm. ensures better twist flow, minimized TPI, resulting in high production up to 15%
  • Minimized end breakage
  • Grip on the flyer tips for tight fittings throughout the life span
  • Drastic reduction in U%
  • The double layer construction of ultimo rover avoids the formation of static electricity, very long life, over and above tight fittings
  • The serration less Ultimo 2000 false twisters ensure a guaranteed reduction of 40% in yam hairness

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Bobbin Holders

Bobbin Holders

We offer a range of bobbin holders, which are built on spherically centered brake system that provides uniform tension of roving. Being entirely closed type, this bobbin holder requires no cleaning and maintenance.

The anti thrust ball bearings ensures smooth running and the internal brake neither prevents over running and does not causes creel stretch. Our bobbin holder is guaranteed for precise running and provides extreme stability in all positions.

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Yarn Carriers

Yarn Carriers

We specialize in offering techno yarn carriers, which are available in plastic. Providing best quality in every stage and process, which ensures improved production at minimum power consumption, our yarn carrier are durable and provides best fabric at most economical rates. With our large inventory of moulds, we cater to the demands of plastic components in spinning, simplex, winding and others.

Manufactured using abs, poly carbonate, ppcp and hdpe materials, our yarn carriers includes the following, which are available in various dimensions and fittings:

  • Bobbins
  • Tubes
  • Cheeses
  • Cones

Special features:

  • Excellent dimensional stability
  • Perfect spindle fit
  • Selection of hard wearing graded raw material
  • Using micro controller based modern injection moulding machinery
  • Superior moulds
  • Highly concentric
  • Excellent run out characteristics
  • Available in all colours
  • Manufactured to very close tolerances

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Spindle Speed Controller And Spindle Speed Energizer

Spindle Speed Controller And Spindle Speed Energizer

We put forth a range of spindle speed controller and spindle speed energizer, which are computer based micro controller based equipment. Used in textile industry, our speed energizers are provided with optional computer interfacing for online real time monitoring. Further, there are ring frames in both the systems.

Our range of speed energizer includes:

  • Disc drive system with mechanical gear box (Techno Auto Gear)
  • Disc drive system with pneumatically controlled

With speed energizers ensures maximum production with nil end breaks, controlling the speed of spindles. Our patented and unique gear box, techno auto gear brings down the position of belt automatically and smoothly to the minimum, during sudden stoppage or power failures, which minimizes the yarn breakage.

Salient Features:

  • Reduction in pneumafil waste there by reduction U/Kg
  • Can achieve 10000-rpm difference in a set of pullies
  • Pre-planned production & maintenance free
  • Nil breakages during stage switch over
  • System suits for all make of ring frames
  • Increased productivity up to 5%
  • No need of changing pulleyes in count change
  • Speed control over the doff cycle could be performed in 16 steps
  • High flexibility over cop builds up
  • Advanced non volatile memory that needs no maintenance
  • Short pay back period
  • Reduces mechanical shock at the switchover
  • 3-speed profile program can be stored at a time
  • Interfacing with computer to monitor and control the spindle speed, production, doff schedule. 9 speed profile program, on line debugging and others
  • Frequency fluctuation will not affect the spindle speed

Conical Drive Systems (CDS)


Method of operation:

Our conical pulley drive system provides a rpm variation of 3000 using a single motor along with a set of conical pulleys. The rpm of the spindle can be changed gradually and uniformly by moving the belt over the conical pulley with a help of a small Actuator motor. This enhances the existing average rpm of the machine by 5% that reflects on the production.

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Textile Cradle

Textile Cradle

We provide a gamut of trouble shooter (cradle), which are available for G5/1 and LR/6 ring frames that ensures improvement in flaws, (i.e. thick and thin places) to an unbelievable 30%. Requiring little investment, our trouble shooter is used in textile industry. Our modified apron gauge is designed to be easily and quickly fixed, without any changes in the drafting zone. Further, we assure 20% improvement of quality in LR/6 AND 30% TO 35% IN LR G5/1, if the following points are adhered.

Features:

  • Remove the existing cradle and fix the modified one i.e. the trouble shooter
  • Existing aprons [39.2MM] need not be changed while replacing the conventional cradles with technos trouble shooter
  • Spinning back zone setting may be increased accordingly
  • The back offset of the back zone setting, should be adjusted accordingly
  • The back offset of the middle zone setting, should be adjusted
  • For G511 ring frame middle top roller 27MM is to be grinded and reduced to 25MM
  • For LRI6 and G5/1 ring frames with 25MM COTS DIA, select aprons of 39.2MM instead of 38.1MM
  • Simplex roving TPI is to be adjusted accordingly, if necessary
  • Brake draft may be increased accordingly
  • As the diameter of cots are very much important, confirm the dia is 25MM for middle, and the front and back ones are periodically grinded to maintain even surfaces
  • Compare the results before and after fixing the trouble shooter
  • The size of the spacer may be increased, if necessary
  • Check the top roller pressure is maintained as recommended

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Textile Electronic Products

Textile Electronic Products

We present a range of texteema product, which are used for diverse applications in textile industries. Our spectrum of texteema products includes:

(i) Photocell Unit:

We offer photocell units for all types of blowroom lines, which are used for controlling the cotton level in hopper feeder, ERM cleaner and other arero feed units. Equipped with infra red type sensors, having a sensing distance of 3 meters, our photocell unit is designed to resist the supply voltage and frequency fluctuations. Further, an adjustable off delay time from 0to 20 sec is also provided.

(ii) Ribbon Breaker:

Our ribbon breaker are used for all kinds of cone winding machinery for avoiding ribbon formation in cones during high speed winding. Recurrent failure of thyristors type ribbon breakers are avoided by integrating solid state relays and are protected by single phase preventor as well as individual ON-OFF controls are also supplied for motors. Completely solid state in nature and no mechanical moving parts, it offers more life and guaranteed performance.

(iii) Indication Lamp:

Our indication lamp or flickering lamps are used in textile machinery to indicate the stoppage. These lamps have an inbuilt electronic circuit that is controlled by thyristor gate.

(iv) Data Mate:

Our data mate info mat sp 2000 is a microprocessor based pre-set counter for draw frames, combers and speed frames to record as well as display the data such as hanks for 3 shifts, total machine run time, number of completes doffs and delivery rate in mts/min and to stop the machine for a predefined length of sliver

(v) Data Mate Junior:

We offer data mate junior, which is a unique microprocessor based preset counter with lap totalizing for blow room to count the number of laps that are produced, total machine run time, total hanks, length deliver / doff and stop scutcheon for a pre-determined lap length with auto re-set and 4 digit display.

(vi) Sliver Senor:


Our silver sensor is an infrared type photocell arrangements, which is used in all make of carding engines for detecting the sliver breakage and stopping the machine for reducing the soft waste. It has an adjustable off delay time and is easy to install.

(vii) Techno Sliver Sniffer:

Techno silver sniffer is an electronic individual sliver monitoring system, which is used for bar creel machines such as TEXMACO HOWA DFK 2CD draw frames and RSB drawframes. In comparison to the conventional systems, our techno sliver sniffer can sensitively detect the sliver breakage and the thin sliver too, at any point from feed can to the drafting zone. Techno sliver sniffer is the answer for problems such as low products quality, low productivity and high machine down time.

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Pneumafil Systems (Pneumajet)

Pneumafil Systems (Pneumajet)

We offer a gamut of pneumajet, which includes power saving pneumafil fan, techno power guard and pneuma scope. Our deep analysis of every part of the pneumafil systems enables us to find the actual reasons for low suction. As a result we have developed sophisticated suction system for G5/1 ring frames. Designed to eliminate 1008 numbers of suction tubes which are behind precious and sensitive yarn, our pneumajet are highly compatible with the existing arrangement.

The suction duct is connected to the main duct, which covers 8 sensitive yarns, requires 126 numbers of pneumajet to replace the 1008 nos. of suction tubes. The holes of the pneumafils are closed using nylon caps. Our pneumajet develops the suction to an unbelievable 300% that saves the consumption of power. Our pneumajet is a permanent solution for all lapping and over-lapping in both cotton and synthetic mills.

Salient Features:

  • Easy to install, without disturbing the existing arrangements
  • A permanent, hassle free solution
  • Maintenance free
  • Enormous power saving
  • Unimaginable suction improvement
  • Freedom for suction power and/or power saving as much as required by customers
  • Very Short buy back period

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Synthetic Spray

Synthetic Spray

Leveraging on our sound infrastructure, we offer a spectrum of synthetic spray, which are known for their rugged construction and operational simplicity, with all the safety measures. Used for spraying color tints in synthetics, our sprayers are also available in customized options.

Features:

  • Safety valve provided for added safety measures
  • Drainage valve provided to clean the tank whenever it is needed
  • Oil level indicators provided in 50 and 100 litres models
  • Chemical coating provided inside the tank, to avoid corrosion possibilities
  • Wheels provided for easy transportation ensured MIS like spraying
  • Uniform spraying of oil/tint till the last drop is ensured, for the whole lot of mixing
  • No pumping/pedaling operations involved, as it operates pneumatically It requires very low air pressure of 8 kgs/cm2 for operation
  • No additional man power needed
  • Mixing tenters themselves can operate it
  • Available in different tank capacities 20, 50 and 100 litres
  • No continuous air supply needed

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Speed Problizer

Speed Problizer

We offer a gamut of speed problizer, which is permanent solution for reducing the wastage and for achieving maximum production by controlling and monitoring the machines that are integrated with inverters.

Designed to economize the industry by stabilizing the speed variation and regularizing as well as boosting the efficiency of the machine, our speed problizer are in line with the industry established standards.

Salient Features:

  • Program can be set in time mode or in length mode, or in COP % mode
  • Speed can be set in a constant speed for continuous or for a particular time also
  • 9-speed profile program can be stored at a time
  • Speed control over the doff cycle could be performed in 16 steps/ profile including average rpm
  • Frequency fluctuation will not affect the spindle speed
  • Program’s all step speed can be increase or decrease in percentage wise in a single setting
  • Hanks, M/C running time in hours & minutes, M/C idle time in hours & minutes can be viewed for individual shifts
  • TPI, TPM, Delivery rate in meters/minute can be viewed
  • average spindle speed, doff running hours, doff taken length (full doff length actual), M/C stop time for doffing can be viewed for last 5 doffs
  • Speed probalizer having inbuilt RTC (real time clock)
  • 8 Feather touch keys to operate the speed probalizer
  • Interfacing with computer to monitor and control the spindle speed, production, doff schedule, 9 speed profile program, on line debugging and others
  • 2 types of password can be used for 2 different users like master & supervisor. Supervisor can access all the features & Master can access only limited application
  • Advanced non-volatile memory that needs no maintenance
  • Stepwise program - multiple speed can be set at different steps as desired i.e. 50, 100, 150
  • In single key touch - the programmed production reports can be viewed
  • The false value of the RPM can be programmed to the display of the probalizer whereas the real figure can be viewed from the monitor of the computer system
  • User friendly front screen option
  • Any one option can be selected on the screen like company name/ delivery rate/ percentage length/ spindle speed/ set length 

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