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Cerachem Refractory Specialties

Wadhwan, Gujarat

Year of Establishment: 2010
IndiaMART Member Since: 2010
Products [7]
Phone: +(91)-(2752)-243100

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About Us

The cerachem specialties family of products includes refractory ceramic fiber mastics, cerachem formables & impelables, pumpable & moldable refractories, refractory mortar,veneering mortar, coating cements for high temp. Applications, high temp. Air setting refractory mortar, ceramic fiber hardener(for ceramic fiber boards, shapes & blankets), moist felt, ceraform -wet formable blanket. Custom shaped ceramic fiber boards, shapes, cones, sleeves, burner blocks, adhesive for ceramic fiber,ceramic fiber paper & boards. Ceramic fiber launders for molten material handling and transport.

many of these products contain a wet, inorganic binder to provide both strength and hardness at elevated temperatures. The range of product forms provides a choice of materials to address a wide range of application problems, such as resistance to hot gas erosion, flame impingement, the ability to be formed into special shapes and configurations, installation into blind hot spots and hard-to insulate areas.

cerachem specialties also possess the advantages inherent with other ceramic fiber insulating materials: high temperature resistance, excellent insulating properties, thermal shock resistance, chemical stability, and ease of installation.

cerachem coating cements ht-054 & ht -045

cerachem ht-054 and ht-045 coating cements provide a range of consistencies for brush, spray, and trowel-on application. These coatings have 1260c (2300f) temperature grade rating. They posses good adhesion, thermal reflectance, dielectric strength, hot gas erosion resistance, and effectively resist wetting by many nonferrous molten metals.

ceracoat - x and other coating cements have a temperature grade rating of 1700c . This product imparts excellent flame and hot gas erosion resistance to other product forms and effectively minimizes thermal shrink age of fiber blankets, modules, and boards. Ceracoat-x and other coatings are in a dry powder form which is mixed with a prescribed amount of potable water at the job site. It provides protection against slag and alkali attack when applied to ceramic fiber high temperature boards and modules.

cerachem mortar - fht is refractory cement is a high-temperature, air setting mortar used as an adhesive to securely bond ceramic fiber bonded modules and ceramic fiber boards and other product forms to refractory surfaces. Have a temperature grade rating of 1625c

cerachem hardner-cfh is inorganic liquid hardener; have a temperature grade rating of 1260c (2300f). They are generally used to increase the durability and surface erosion resistance of ceramic fiber blanket and board products. hardener tends to remain on the material surface of the product form to which it is applied.

cerastick t is a inorganic binder based adhesive used for adhering fiber products to cold refractory brickwork or steelwork. It is best suited to thin products and die - cut pieces of blanket, felt, paper and board. Cerastick-t supplied as liquid mix. Its temperature grade is 1310c. cerachem formables and impelables (mastics)
cerachem - r and cerachem- al-r formables consist of ceramic fibers dispersed in a sticky water-based refractory binder & have temperature grade ratings of 1260c (2300f). These materials have a putty-like consistency which permits application by caulking, troweling, or hand forming. Both products adhere well to most surfaces. Drying is accomplished at a non critical, elevated temperature, and the resulting dried material is strong, hard, and erosion resistant. Cerachem -al-r formable possesses excellent resistance to wetting by many nonferrous molten metals and is used extensively in molten aluminum contact applications.

Product Applications

Product Applications


► Cerachem Coating Cements,

HT-054, & HT-045 Coating Cements

 

• For increase the life of Ceramic Fiber Boards and Shapes.

• Electrical insulation coatings and potting

• Adhesive for other Ceramic Fiber product forms                            

• Surface coating for other Ceramic Fiber product forms (Like Boards, Shape, Cone, Sleeve, Launders etc)

• Radiant coatings for variety of substrates

• Flame-resistant coatings

• Surface coating for molten aluminum contact

• Oxidation-resistant coating for injection tubes and graphite crucibles.

► Ceracoat - X

• Protect high-temperature Ceramic Fiber lining systems from slag and alkali attack

• Improve hot gas erosion resistance of Ceramic Fiber high temperature linings

• Reduce thermal shrinkage of hot face in high-temperature refractory and ceramic fiber linings

• Fill hot face surface cracks.

► Cerachem Hardener – CFH

• For surface hardening of other Ceramic Fiber product forms

• For saturating and harden other Ceramic fiber product forms

  Erosion-resistant coating for surfaces subject to high velocity hot gases

 ► Cerachem Mortar -FHT

• Adhesive for Ceramic Fiber bonded modules and Ceramic fiber Boards & Bricks

 ► Cerastick –T  

It is an Inorganic binder based adhesive used for adhering fiber products to cold refractory brickwork or steelwork. It is best suited to thin products and die - cut pieces of blanket, felt, paper and board. Cerastick-T supplied as liquid mix. Its Temperature Grade is 1310º C

 ► Cerachem Formables and Impelables (Mastics)

 ► Cerachem –R  Formable

• Patch refractory joints and cracks

• Hardware protection of ceramic fiber furnace linings

• Patch around burner blocks

• Refractory backup

 ► Cerachem AL- R Formable

• Lining for molten aluminum transfer troughs

• Lining for molten aluminum transfer ladles

 

► Cerachem Impelable-CS & CS

• Repair and seal boiler penthouse floors

• Boiler hot spot repairs

• Refractory backup

• Backup for molten metal ladles

• Seal joints on kiln car decks

• On-line boiler hot spot repairs

• Seal furnace door jambs

• Seal furnace penetrations

• Seal around burner blocks

• Caulk refractory cracks

• On-line refractory hot spot repairs

• Turbine exhaust duct hot spot repairs

 ► Ceracoat -X

• Hot face repairs of ceramic fiber linings

• Sacrificial lining for areas of mechanical abuse and Refractory lining veneer

► Cerawet - Formable Ceramic fiber blanket.

• Hot gas erosion resistant layer over Ceramic Fiber linings

• Recuperator linings • External pipe insulation• Reformer header and pigtail insulation

• Process heater tube support protection


Fact Sheet
Year of Establishment:2010
Legal Status of Firm:Limited Liability/Corporation (Privately Held)
Nature of Business:Supplier, Manufacturer, Wholesaler, Service Provider, Trader
Number of Employees:Upto 10 People
Turnover:Upto US$ 0.25 Million (or upto Rs. 1 Crore Approx.)
Major Markets:Indian Subcontinent

Quality

Cerachem Refractory Specialties has constantly nurtured an extremely environment friendly attitude and human welfare composure in all of its systems and processes. Awareness of our Corporate Social Responsibilities (CSR) have made us impart an environment conscious and society oriented work culture to our organization. We have a well equipped quality control department where advance techniques are applied to determine the quality levels of our products. After a flaw is detected at any stage, our expert team applies corrective measures immediately. We have our own Quality Improvement Program which includes a series of stringent tests and checks on all of our products and production processes, so that they conform to the highest international standards of quality and safety.

Infrastructure

Our state-of-the-art manufacturing facility is located in a vast area, and is equipped with cutting-edge machines and technology. We have a highly qualified and trained workforce, which along with our expert engineers and other technocrats ensure that any emergency or bulk requirement is met within the stipulated schedule, while maintaining optimum quality levels in our refractories. Our manufacturing facility has been designed and set up with a built in flexibility in its production capacity. Hence we can easily incorporate any change in the quality or quantity of output at a short notice, as per the specifications of our clients. Our quality inspectors abide by all the national and international quality parameters, while sourcing superior grade raw materials from reputed vendors of the industry, so that our finished products give maximum value to our clients investment. We have state-of-the-art warehousing and transportation facilities for the safe storage and transportation of our product range to all parts of the world within the committed time-frame. We also have a modern R&D center equipped with the latest technology and equipment to constantly upgrade our existing product features while updating our manufacturing techniques and methods as per the latest industry trends. Competitive Advantages Quality products Competitive Prices Timely Delivery Flexible production capacity Modern manufacturing facility Experienced and qualified professionals.


Contact Details

 
Company Name:
Cerachem Refractory Specialties
Contact Person: Mr. Mitul Sompura
Telephone: +(91)-(2752)-243100
Mobile / Cell Phone:+(91)-8140282277
Address: No. 44, Vishwapream Park Society, Opposite Milk Dairy, Wadhwan, Gujarat - 363 035 (India)

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