The Royal Scientific Industries

Packaging Machines

With our vast experience in the industry and understanding their needs we are able to offer a comprehensive range of equipments cater to PHARMA and allied industries. Our machines are fabricated using right grade of steel. Designed with precision, sturdy construction, durable and easy for operation and maintenance. The machines are available in different models to suit the required capacity.





  Bottle Washing Machines
Automatic linear bottle washing machine is a versatile and high output machine. Good design with sturdy construction and precision manufacturing offers trouble free and un-interpreted production with single operator to load the bottles in the feed conveyor. Machine is suitable for glass, plastic and with special holders for flat bottles. Adjustable diving nozzles ensure clean washing at inside and high pressure jet from top cleans the outer. Higher capacity S.S pumps and filters in the line ensure continuous supply of water for the nozzles.


Special features:

  • Complete S.S construction as per GMP requirement
  • High pressure spray ensures perfect wash.
  • No/less change parts for round bottles saves change over time and cost on spares.
  • Water re-cycling is possible—optional.
  • Pressure gauges and valves in every line to check and adjust water pressure.
  • Stainless steel water pumps with filters at the water line.

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Bottle Washing Machines


Rotary Bottle Washing Machines
 
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  Rotary Bottle Washing Machines
The Rotary bottle rinsing machine is compact, elegant and most effective equipment. Complete stainless steel construction meets the GMP requirement for washing glass and plastic bottles. Intermittent rotary motion achieved by “GENEVA” mechanism unloading of bottles. Manual, loading and unloading of bottles.

Salient features of the bottle washing machine:
  • Geneva Mechanism
  • Four inner (Included one air wash) & one outer
  • Sequence of washes to customer's choice
  • Easy operation
  • Stationary nozzles eliminate contamination of water cycles
  • Easy loading and unloading
  • Individual solenoid valve for each washing sequence, that eliminates carbon plate and other accessories reduce leakage and maintenance to minimum
  • Higher capacity centrifugal pumps to wash bigger bottles (500 & 1000 ml)
  • The stationary nozzles avoid chipping of bottle necks
  • Pumps and tanks are mounted on portable stand for easy maintenance
  • Bottle guide especially for lightweight bottle
  • Pumps and tanks are mounted on portable stand for easy maintenance
  • Separate panel control to avoid any short circuit due to spraying of water
  • S.S. glycerin fill pressure meter.

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  Liquid Filling Machines
Automatic Volumetric linear liquid filling machine work on syringe principle with diving nozzles. The unit is compact, versatile and enclosed in stainless steel elegant matt finished body, S.S slat conveyor, diving nozzles with self-centering devices and with SS Syringes. No container No filling arrangement is standard feature of the machine. The main machine drive and conveyor drive consist of A/C motor with synchronized variable a/c frequency drive.

Some of the features of this bottle filling machine:

  • ± 1% Filling accuracy on single dose
  • No bottle No filling system
  • Rigid vibration free construction for trouble free performance.
  • S.S. Elegantly matt finished body
  • Elegant and easy control panel for total control on operation
  • Minimum change overtime, from one size to another container or fill size.
  • Self lubricating UHMW-PE guide profile for SS slat chain  provides low friction wear surface, smooth and noiseless conveying
  • Error code display on AC frequency drive on control panel
  • Drain tray around machine platform
  • Drip tray under the conveyor
  • Pneumatic bottle stopping arrangement
  • Synchronized two nos. A/c drive for main motor &  conveyor belt
  • Safety guard for conveyor gear box, motor and pneumatic cylinders
  • MCB for over load protection, and prevention against short circuit
  • Inbuilt protection against over current, Voltage fluctuation, Short circuit in AC Frequency drive
 
Optional Features of the machine include:

  • Automatic chain washing system for conveyor belt
  • In-built pre-inspection
  • Acrylic cabinet
  • Acrylic cover on conveyor
  • Nitrogen Flushing
  • Float tank (Holding tank) with or without stirrer.

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Liquid Filling Machines
 
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Volumetric Filling Machines
 
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  Volumetric Filling Machines
Features:

  • Semi-automatic with filling range from 15 rnl. to 1000 ml . (Twin head/Four head)
  • Accuracy better than ±1%
  • Three different speeds (or vary speed pulley) depending upon capacity of Bottles.
  • Body Covered with s.s. sheet.
  • All contact part S.S. 304/S.S. 316.
  • Available size: 30, 60, 110, 260. 540 & 1000 ml.
  • Machine can be provided with diving nozzles for forthy foamy liquids.
  • A unit to fill variety of liquid and can be used for various type of containers.
  • Specially designed valve assembly to avoid drippage.

Technical Specifications :

  • Overall Dimension : 925 mm L X 485 mm W X 710 mm H
  • Gear Box: Radicon/Elicon/Crofts make.
  • Main drive Motor: 0.5 HP for Model 260 ML. 1 HP for0 Model 540/1000 ML.
  • Output: 700 to 2000 Bottles/hour.(depending up on the capacity).
  • Net weight: 120 Kgs. Approx.

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  Semiautomatic Cap Sealing Machines
Description:

The Machine is a very sturdy Single Head ROPP/Allu. Cap Sealing Machine, the ROPP Cap should be placed manually, then place the bottle under sealing head one by one. When the cam operated bottle plate goes up, with the help of pressures on sealing head, threading and sealing process occurred

Construction:

HP single phase electric motor and the lifting of the bottle is done through a gearbox which is separately driven by HP single phase motor. The production capacity would depend on the skill of the operator.

Features:
  • Available in std. and GMP model
  • Capacity 20-25 bottles per min
  • Suitable for 22,25,28mm caps
  • No major adjustments required for change of cap or bottle size.

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Semiautomatic Cap Sealing Machines
 
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Cap Sealing Machines
 
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  Cap Sealing Machines
Automatic Multi Head ROPP cap sealing machines are good design, precision manufactured and versatile machine with height adjustable jacks. Sturdy fabricated structure, totally s.s Sheet covered with doors for inspection and service. Common drive for the main machine and conveyor facilitate easy adjustment of the machine speed. In built cap feeding arrangement. Precision design and manufacturing of the feed worm and star wheel makes the machine trouble free running for years to come.

Operation:

The feed container moving on conveyor belt are feed into an in feed star wheel through in-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.

Salient Features:
  • No container no cap arrangement.
  • S.S. elegantly matt finished body.
  • Single motor synchronizes conveyor, star wheel & platform turret.
  • Adjustable height of conveyor belt, to align with other machine of the line.
  • Sealing pressure can be varied to suit different gauges and size of caps.
  • Specially designed hopper is provided to increase storage capacity of bowl.
  • Low noise level, low power consumptions.
  • Self-lubricating UHMW-PE guide profile for low friction wears surface, smooth and noiseless conveying.
  • Drains try around the machine platform.
  • SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
  • Universal coupling for quick and easy setting of In-feed worm
  • Adjustable bottle height gauge for easy and quick setting. 
  • No cap no container arrangement.
  • Motorized height adjustments system.
    Acrylic cabinet.

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  Sticker Labeling Machines
The Automatic vertical sticker labeling machine RSL-150 is one of the most user friendly machine is used for full/partial wrap around labeling on different size of round container. It is capable of labeling up 150 containers per minutes depending on products and label size. The automatic model is equipped with roller spacing device resulting in a simple to No change parts required.

Techincal Specification:

Model
NASAL - 150
Direction of Movement
Left to Right
Output / Hour
3600 to 9000 Bottles
File Size
5 ml to 1000 ml

Electrical
Specification
Conveyor Motor
0.50 HP, 415 Volts, 50 Hz.
Pressing Device Motor
0.25 HP, 220 Volts, 50 Hz
Sticker Roll Stepper Motor
6V DC
Height of Conveyor
860 mm to 910 mm
Machine Dimensions
1835 mm (L) x 600 mm (W) x 1450 mm (H)
Case Dimensions
2050 mm (L) x 800 mm (W) x 1650 mm
Net Weight
350 Kgs.
Gross Weight
600 Kgs.



Input Specification:

Label Specification
Length
30 mm to 108 mm
Width
16 mm to 100 mm


Container Size
Roll Diameter
Max. 300 mm X ID 75 mm
Space between two label
Min. 3 mm in anti clock wise

Round shape
Ø22 mm to Ø100 mm
Respectively height 40 mm to 240 mm
(Height option for other bottle height available)

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Sticker Labeling Machines


Automatic Labeling Machines
 
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  Automatic Labeling Machines
RSWL – 150 Automatic Automatic high speed linear labeling machines for round glass, plastic, aluminum, pet cardboard containers, will wrap-around labels in the vertical position by using cold glue. RSWL-150 is rigid, versatile, engineered for reliability and enhance operational efficiency in addition; it has several exclusive features which offer additional advantages.

Some of the features of this labeling machine:

  • All exposed parts of the unit are of S.S, hard chromed or  SS cladded to ensure long life and resistance against corrosion
  • Adjustable conveyor height to align with other machine of the line
  • Minimum changeover time is required from one size of container or label to another
  • Special self-aligning bearing ensure smooth and trouble free rotation of the parts
  • A highly efficient vacuum pump develops sufficient vacuum to hold labels big or small on the pick-up cylinder
  • Complete protection of motors is ensured by the contactors and relays of appropriate ratings
  • These self-aligning bearings help in quick assemble during periodical maintenance of the unit they also allow more flexibility in maintaining tolerances
  • No container, no label, an electrical sensing device avoids wastage of labels, it also helps in keeping the unit neat & clean
  • Suitable for overlap labeling and flag type labeling where the length of label is more than the circumference of container
 
Some of the optional features:

  • A/C Frequency Drive for speed control
  • Safety Guard
  • Code over printing device
  • Digital Counter for out put of container
  • Attachment for flat bottle
  • Special design for Long label up to 165mm length & 120mm width
  • Water trough to keep wet gum roller & muster.

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  Bottle Inspection Machines
The online visual bottle inspection machine consisting of stainless steel tabular structure supported on adjustable jack bolts having S.S slat chain conveyor of width 75mm with magnified dome for inspection. Is useful to inspect transparent container online, without human touch which also reduces manual labors and operating time.

Some of the features of visual bottle inspection machine:

  • A/c frequency variable drive
  • Direct gear drive
  • Length can be made as per customer requirement
  • PVC black & white board as per GMP norms
  • UHMW self lubrication guide below chain
  • SS elegantly matt finishing
  • Adjustable height of conveyor belt, to align with other machine of the line
  • Self-alignment bearing for easy maintenance
  • Rigid Vibration free Construction for trouble free performance.

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Bottle Inspection Machines
 
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Turn Tabel Scramblers
 
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  Turn Tabel Scramblers
Turn table also known as scrambler & un scrambler, is built on SS Square frame, with heavy S.S laminated circular rotating table having solid guide rail driven by electric motor through reduction gear box. Turntable is useful to ensure total Synchronization for uniform feed of container into the conveyor and to turn the movement by 90 degree to suit different machine in production line.

Some of the attractive features:

  • Construction AISI S.S. 304 quality
  • Three step pulley for different speed
  • Special self-aligning bearings ensure smooth and trouble free operation
  • Suitable for different type of container
  • S.S. elegantly matt finished body
  • Reduction gears ensure jerk free and noiseless operation
  • Matt Finished body

The optional features include:

  • Castor Wheel with lock
  • A/c Frequency Drive
  • Acrylic Cover
  • Tray for loading or unloading of container

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  Packing Conveyor Belts
The packing conveyor belts are having stainless steel table top with endless belt (food grade) of PU coated NYLON moves at the center. The Tabletop is fixed to the frame structure made out of SS square pipe & supported on adjustable bolts. Table top having 300 mm. working space on both side of the conveyor belt for final visual inspection & packing into the box.

The salient features of this packing conveyor belt:

  • Structure is made of S.S. 304, 30 mm sq. pipe, 16 SWG with matt finish
  • A/c frequency variable drive
  • Belt-alignment system for long life & straight running of belt
  • Direct gear drive. Length can be made as per customer requirement
  • S.S. elegantly matt finishing
  • Adjustable height of conveyor belt, to align with other machine of the line
  • Self-alignment bearing for easy maintenance
  • Rigid Vibration free Construction for trouble free performance

Some of the optional features:

  • Castor Wheel with lock
  • Extra end table at end of conveyor
  • Special type adjustable angle at Initial of conveyor for strip or blister packing
  • S.S. chain instead of PVC belt

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Packing Conveyor Belts
 
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