Critical repairs and reclamation of damaged / worn-out component / parts of Pump, Compressor, Turbine, gearbox, Heavy Earth Moving Machines, Locomotives, Process Plant & Machinery etc. With advance Thermal spray and “ARCONOMIC” cryogenic metal sintering process for hard coating on variety of components for wear compensation & special surface properties.
Heavy and Precision Machining for Job Weighing 30 Grams to 30 Tons with our Smart Tool Room & CNC Machining Facilities, Precision Accuracy in Concentrically, Perpendicularity & Parallelism in 0.003 (3 microns). Heavy Machining Accuracy in 0.01 (10 microns) Our Smart Tool room facilities spread in 35000 sq. ft. have combination of CNC machines & SPM (special purpose machine) beside large & heavy conventional machine. We have some of the largest Machining facilities in India. The parts up to 12 meters in length and diameter up to 6.5 meters weighing from 30 grams to 30 tons can be machined and developed to exacting needs.
Re Rabbiting White Metal Lining of Bearings & Assemblies. Large Trunnion Bearings of Ball Mill, Eccentric Assembly of Crusher, Bush Bearings of Turbine, Shafts, High Speed Spindle, White Metal Lining of bearing with Centrifugal Casting and Gravity casting methods. The material used is as per IS – 25 1979 Grades.
Economical Manufacturing for Import/OEM substitution- We offer engineering solution for manufacturing and development of industrial/ machine spares. We also carry out reverse engineering, while in house designing, manufacturing and testing of plant spare or assembly.
We have testing, designing, analyzing & machining facility to make critical plant spares out of forging, casting or fabricated spares as an OEM or import substitute with suitable guarantee of performance. We have in house CAD design Department. Beside testing laboratory for various Non destructive testing including certification as per relevant ASTM / IS standard.
The spares are being developed
To get economical substitute as compared to OEM cost
To get extended life of new part as compared to original with use of better engineering material and technical inputs.
To get short deliveries in order to sustain production requirements.
To modify the part suiting current application and process enhancement. On site Service for Critical Machining, Repairs, Thermal spray, Welding, Non Destructive Testing, Dynamic Balancing, Vibration Stress Reliving, Non destructive testing (UT,MPT,DPT), Measurement of Hardness, Vibration & surface finish.
Failure Analysis, Reverse Engineering, Tuning, Overhauling and Retrofitting of Industrial Automates, DG Engines and Machines including repairs and spares
Parts that are regularly attended are:
Crankshaft, Turbine Rotor, Large Piston, Cylinders, High Speed Shaft, Plungers, Barrel, Labyrinth, Trunnion Bearing, Engine Block, Gate, Ball, MOV, Stem Valves, Bearings Rabbiting, White Metal Lining, Connecting & Piston Rod, Housings/Casings, Slewing Bearings, Pinion, Screw element/Lobe, Rotor / Armature, Coupling, Gears & Geared Shaft, Valve Block, Manifold, Suction-Discharge Valve, Shaft Sleeve, Spline Shaft, Turbine Shaft, Turbo Charger Shaft, Wiping Cylinder, Valve Guide, Tie Rod, Pulveriser Shaft, PA/FD/ID Fan shaft, Lantern, Journal Housing, Impeller Shaft, Impeller, Gear Box and Gearbox Housing, End Covers, Flange, Diffuser, Cylinder Roll, Cross head & Shoe, Blower, etc.