Trans Tex Services

Rubber Conveyor Belts Special Purpose Conveyor Belts Special Application Belts
Chain Conveyors Screw Conveyors Wet Scrapper Conveyors
Belt Conveyor Pulleys, Rollers, Idlers & System Conveyor Accessories & Equipments Bucket Elevators
MS Grating Tray / Cable tray Coal Handling System Belt Conveyor
Rubber Conveyor Belts
We are engaged in designing and manufacturing of a premium gamut of rubber conveyor belts and accessories that have fond application in a host of industries. Being very easy to install and use, our products offer longer functionality in toughest working conditions. Our qualitative and innovatively designed products are manufactured from premium quality rubber and polymers, thereby making them durable and sturdy.


Rubber Conveyor Belts
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Rubber Conveyor Belts

We offer nylon fabricated conveyor belting system, designed to provide high speed, long life and better performance in terms of cost per tonnage of material it convey. Our Constructional Features:

• Higher Tensile Strength:
We offer an advanced strength, nylon fabricated belts that has rationalize the traditional cotton belts. Our two piles of nylon fabric are equal to the strength of five piles of cotton fabric.

• Higher Adhesion:
Due to the chemical bonding between cover to ply and ply to ply, our adhesion to nylon conveyor belting system, is double to that of conventional cotton belts

• Complete Rot Resistance:
Our conveyor belt has eradicated the problem fabric deterioration, where we use wet material.

• Reduced Belt Weight::
Our nylon conveyor belts are is to handle as they are lighter than the equivalent all-cotton belts due to reduced piles and lower weight.

• Straight Ply Construction:
Our nylon fabricated belts are laid straight extending across the width of the belt.

• Stepped Ply Construction:
Our conveyor belts are cushioned with extra rubber cover to fill the missing gaps in first and second plies to improve transverse flexibility.

• Reverse Stepped Ply Construction:
It is the reverse of one stepped ply construction, where missing gaps in first and second plies are filled with rubber to improve the flexibility. These belts are designed with waterlogged ash handling installation in boiler plants that operate under water. The specifications of rubber cover used in belt are:

• Thickness at the bottom 3.05/ 5.0 mm
• Thickness at the top at 1.5/ 2.0 mm
• Heat resistant cover grade used is 4/2
• H-Tex cover grades used is 5/3
• Reversed stepped plies equal to 6/4

• Breaker Ply Construction:
To protect against the longitudinal impact of breaks, we have laid "leno weave" breaker cords diagonally across the belt. The breaker fabrics are also used in pairs where they are laid on opposing 450 angles for extra severe impact protection. Further we also offer proceed breaker, which are used for adding 1mm thickness to the belt.

• Skim-coated Plies:
For improving additional interaction between the piles, we provide extra thickness to our rubber coating by inserting heat impact cushion. In case of cut in our rubber we provide scan quote service to our clients

• Edge Construction:
We offer nylon fabricated conveyor belting system in cut and molded edge, as they are rot resistance to guard against edge wearing. Our belts are sharply molded to avoid the entrance of moisture in the corner of the belt, to protect against it we are adding to it 1200 mm rubber cover. We manufacture our wide range of rubber cover using finest quality input carcass or Nylon / Nylon (NN) Carcass. The salient features of carcass include:
  • Lower longitudinal elongation
  • Higher tensile strength
  • Good Flexibility and trough ability
  • Good resistance to edge wears
  • Good resistance to milde.

Belt designation (Nylon/Nylon) Maximum Recommended Working tension (vulcanised splice) Nominal carcass thickness Nominal carcass weight Max. belt width (mm) for satisfactory load support material density (T/m3) Min. belt width (mm) for satisfactory troughing
Type Rating KN/m (mm) (Kg/nf) Upto 1.0 Upto 1.5 Upto 2.5 20° 30° 45°
101 20 2.3 2.6 650 500 400

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Special Purpose Conveyor Belts
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Special Purpose Conveyor Belts

We manufacture special purpose conveyor belt, using premium quality rubber, PVC, PU, Teflon, Nylon, Cotton, Polyester. To strengthen and enhance the durability of our conveyor belt we use steel cord.
 
We manufacture chevrons belts that are available in wide range of designs that can transmit both wet and loose materials on uphill or incline drives. The chevrons we use can be made up of both PVC and rubber cleating.
 
The wide varieties of chevron we offer are:
 
  • Molded Chevron Conveyor Belt: we integrate stock chevron configuration during the molding of our actual belt manufacturing process.
 
  • Slittable Cleated Belting: we integrate Mini-Chevron and V-Cleat patterns during the molding of our belt. These slits are appropriate for our conventional width.
 
Custom Chevron Conveyor Belt: Our molded chevrons are available in standard and customized patterns.
 
  • Cleated Food Grade Conveyor Belt: Our belts are molded in a homogenous process to provide a smooth flawless surface for effortless cleaning in rigorous sanitary conditions.
 
  • Custom Rubber Cleating : Our cleats and chevrons are attached with the belt using a proprietary rubber vulcanizing process. For greater durability and utmost service life, we use high grade compounds.
 
  • Thermo Welded PVC Cleats: We use hot thermo-weld for our PVC cleats to form a harmonized blend of cleat and cover. Our blend provide outstanding cut as well resistance against chemical and is equally stronger as the cover to the carcass.
 
Sidewall Belt Fabrication: It consists of a diverse variety of value-added profiles and operations, which adds value to fabricated flat belting.
 

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Special Application Belts
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Special Application Belts

We offer our clients special purpose belts that are used for special purpose or applications. Available at market leading price, we offer thses belts in both standard and customized designs.

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Chain Conveyors
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Chain Conveyors

Our chain conveyor uses many types of interleaving segment to form a chain of either synthetic polymer or steel. These conveyors allow frictionless transportation of goods and offer high impact resistance. Our conveyors are generally used in high wear areas that generally deal with handling of individual packet or can filling or bottling operations.

These conveyors are mostly used in food and pharmaceutical industries and can be washed down for hygiene reasons.

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Screw Conveyors
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Screw Conveyors

We are renowned manufacturers of screw conveyors that permit intermediate discharge of materials at several points. These conveyors are simple in design, easy to maintain and are of small width. Our range of screw conveyors facilitates transport of cereal grains or hot liquids. The trough of the conveyor is made dust proof by jacketing with a high quality of metal.

In industrial control application our conveyor is used as rotator or variable rate feeder to deliver a measured quantity of material.

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Wet Scrapper Conveyors
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Wet Scrapper Conveyors

Our wet scrapper conveyors are used for one or more sliding chains in a trough with the material. They are suitable for conveying material that are free flowing granular or lumpy. They can also handle wet and moderate sticky material. The low profile scrapers provide a small area for material to cling to. Some material commonly conveyed include bagasse, calcined coke, clay dirt, coal, fly ash and slag. It has extremely low-maintenance and can be mounted as single or interlinked conveyor .

This is known for high wear resistance due to sandwich bottom and high stability due to special design of the conveying tub.
 

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Belt Conveyor Pulleys, Rollers, Idlers & System
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Belt Conveyor Pulleys, Rollers, Idlers & System

We offer belt conveyor pulleys, which are engineered as per the application and performance required. Our pulleys are fabricated to various sizes with either bare face, crown face & rubber lagged with herringbone grooves. We use special vulcanizing process, which ensure its smooth surface and full surface bond. The shell is made of single rolled plate rim with welded end discs. The pulleys are statically balanced.
 
We offer belt conveyor rollers of various sizes and can be customized as per the clients specific requirements. These rollers are available in protective finishing and are widely used across industries due to the following features:
  • Low Weight
  • Corrosion Resistant
  • Low Rotational Inertia
  • High specific stiffness
  • Higher critical speed
  • Thermal Stability
 
We offer idlers with dust collection systems that offers useful versatility where both grinding and buffing are done. Motors are totally enclosed, non-ventilated, rated for continuous grinding service. All are equipped with ball bearings, grease lubricated and sealed; designed for long life. Starting equipment is indicated in the chart below. For added safety, the use of an eye shield and a dust collector is suggested. A shaft holding device is provided as standard to simplify wheel changing.

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Conveyor Accessories & Equipments
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Conveyor Accessories & Equipments

We are specialised in belt conveyors,elevators, redlers screw, etc  & others material handling equipments.We undertake designing , manufacturering ,erection, installation & commisioning on turnkey basis. We  have a separate team  of highly engineered professionals who design  the entire equipments as per the latest technologies available in the market.

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Bucket Elevators
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Bucket Elevators

We offer bucket elevators for vertical transportation of bulk materials. The are designed mostly on empirical basis for the volume flow of various materials. Elevated system are of a belt or chain type bucket elevator for a particular application. Japs Tech manufactures High speed Centrifugal discharge elevator, Low speed discharge elevators and Positive discharge elevators.

Elevator components are buckets, carrying medium (Chain or Belt), terminal pulley, casing, tensioning arrangement and drive unit.

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MS Grating Tray / Cable tray
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MS Grating Tray / Cable tray

Our range of MS Grating & Cable tray are light weight, strong and safe and is in ideal flooring material. It not only provides greater carrying capacity then concrete slab or steel chequered plates, but also afford the excellent ventilation and light admission ,because upto 86% of the grating area is open. Further more it is cleaning and self draining.

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Coal Handling System
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Coal Handling System

We offer a premium range of coal handling system which finds its usage in coal based thermal power plants and coal handling plants for transferring coal from trucks, wagon tippler hopper through bucket elevators/ belt conveyors to boiler bunkers. Our manufactured coal handling system is configured on the basis of satisfying our clients in terms of design, functioning and commissioning

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Belt Conveyor
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Belt Conveyor

Belt conveyor is an ideal equipment for handling wide range of bulk material over a long distance. It is available in standard belt width upto 2500mm and upto 700 FPM speed. Angle of inclination is limited but can be made high angle by using special type of belt

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