Trans-O-Sonic

Ultrasonic CleanersMulti Stage Ultrasonic Cleaning System Cleaning Machine
Ultrasonic Component Cleaning MachineUltrasonic SonicatorUltrasonic Vapour Degreaser
Immersible TransducersMaterial Handling SystemMaterial Handling System II

Ultrasonic Products

Since our inception 16 years ago, we are manufacturing and supplying a range of ultrasonic products that are acclaimed for their compact construction, easy serviceability, power saver and less maintenance. Our material handling system, cleaning machine, high pressure jet washing machine, ultrasonic sonicator (processor, emulsifier) and other products are used in electronic industry, FMCG, hospital and various other segments. We can offer these products in customized configurations as per the specifications provided by our customers. The range of ultrasonic products offered by us include following:


Ultrasonic Cleaners


Ultrasonic Cleaners

We manufacture a range of ultrasonic cleaners that offer the advantage of reaching and performing the cleaning action in those areas, where the conventional cleaning methods using brush couldn’t reach. Cavitation assists in achieving exceptional cleaning. It is the prompt formation and vicious collapse of minute bubbles in the cleaning liquid. Ultrasonic cavitation is caused by the introduction of high frequency and high intensity acoustic waves into the cleaning liquid.

Some of the prominent attributes of our durable ultrasonic cleaners include:

  • Compact table top model
  • Cleans intricate designs, inaccessible areas thoroughly
  • Light weight / portable
  • Easy to operate

Some of the applications of our efficient ultrasonic equipment are as follows:

Engineering
Cleaning and degreasing of machined parts & assemblies
Electroplating
Removal of buffing compound
Pharmaceutical
Degassing, Emulsion, Rubber/ Plastics plugs & caps cleaning, Ampoules, Vials, Glassware
Medical
Hospitals, Dentist, opthalmist, lenses, surgical accessories manufacturers
Electronics
Electronic components, Assembled PCBs
Others
Jewellery, Laboratories ,Spectacle Frames & Lenses ,Watch Parts, Watch Cases & Straps , Spinnerates, Ball Points Nozzles, Auto Industry Etc

The range of ultrasonic cleaners available with us along with their specifications is tabulated below:

Model Size ( MM ) Capacity Ultrasonic Power
Compact 225 x 125 x  60 1.5 60 watts
D – 120 250 x 150 x 150 5.5 120 watts
D – 250 300 x 200 x 150 9 250 watts
D – 500 375 x 325 x 250 30 500 watts
D – 500 450 x 300 x 150 20 500 watts
D – 500 250 x 250 x 450 28 500 watts
D – 750 500 x 300 x 300 45 750 watts
D – 1000 600 x 400 x 400 96 1000 watts
D – 2000 900 x 500 x 500 225 2000 watts


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Multi Stage Ultrasonic Cleaning System

We offer multi stage ultrasonic cleaning system with water based cleaning media in standard as well as in customized configurations, in conformation to the customers’ specifications. The use of water based neutral cleaning media ensures the cost-effectiveness of this system. All chambers are provided with effective overflow arrangement . It also has an in-built drying system along with filtration and recirculation system for continues filtration & recirculation of liquid.

  • Optional air agitation in pre cleaning tank
  • Manifold water inlet and drain
  • Efficient drying system
  • Conveyor  system to carry basket  from one chamber to another chamber

Multi Stage Ultrasonic Cleaning System

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Cleaning Machine

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Cleaning Machine

We are one of the leading manufacturers and suppliers of cleaning machine used for cleaning various ultrasonic products.

Salient Features

  • Cleaning in enclosed stainless steel cabinet
  • Rotating basket
  • Sump tank, for continuous recycling of sprayed liquid
  • Short heating time
  • Available in two size

900 x 900 x 1000 mm
700 x 700 x 1000 mm

Application

  • Cleaning of component / machined part
  • Removal of anti rust before working
  • Cleaning of component before welding
  • Maintenance workshop

Sequence of operation

  • Objects to be cleaned are placed in a basket.
  • Set the timer & press start switch
  • Pneumatically operated lid closes
  • Basket start rotating at around 6 to 8 rpm at the same time high pressure alkaline jet starts spraying hot alkaline liquid on a objects
  • Process last till set time

Continuous filtration and recirculation with oil skimmer is provided

Optional water spray with sequential timer can be provided for rinsing if required ???

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Ultrasonic Component Cleaning Machine

Ultrasonic component cleaning machine is specially designed to clean miniature objects such as small washers, nozzles, springs, valves, etc

These objects are very difficult to clean in mass due to its miniature size.

Salient features

  • Specialy designed for small & miniature components
  • Continuous rotation and dunking (up and down motion ) with ultrasonic agitation
  • Ensures 100% cleaning.
  • ECO friendly cleaning media.
  • Continuous filtration and recirculation with oil skimmer

Sequence of operation

  • Load objects in a basket.
  • Put basket in machine fixture
  • Set the sequential timer ( cycle time of each cycle )
  • Press start button
  • Fixture will come down pneumaticaly
  • Basket will start rotating with ultrasonic agitation till set time.
  • Rotating basket will be dunked 15 to 20 times.
  • Basket will once again start rotating in ultrasonic till set time.
  • Rotating basket will come to its unloading position (rotating basket will ensure removal of residuel cleaning media)
  • Unload basket.

Ultrasonic Component Cleaning Machine

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Ultrasonic Sonicator


Ultrasonic Sonicator

Available in 120 watts and 250 watts, ultrasonic sonicator (processor, emulsifier) is amongst our most popular ultrasonic products. It is used in various segments such as electronic industry, FMCG, hospital and many others. Some of its salient attributes include:

  • Emulsifying
  • Dispersing
  • Homogenizing
  • Disintegration
  • Liquid treatments

According to the specifications provided by our clients, we can custom develop our ultrasonic sonicators.

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Ultrasonic Vapour Degreaser

We offer top class and efficient ultrasonic vapour degreasers that are developed using quality tested material and innovative technology. The range is available with us in 250W, 500W, 750W, 1000W up to 2000 watts with two, three and four chambers. These degreasers are widely appreciated and demanded in following segments:

  • Electronic industry
  • FMCG
  • Hospital and many others

Various attributes which make it one of our most popular ultrasonic products include:

  • Excellent Degreasing & debuffing
  • Drying of objects due to vapour rinsing
  • In built distillation and safety system
  • Economical
  • Water separator is specially designed  for effective removal of atmospheric water from the solvent

 

Ultrasonic Vapour Degreaser

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Immersible Transducers


Immersible Transducers

Trans-o-sonic Manufacture immersible transducers to add ultrasonic to new or existing tanks in various industrial cleaning applications. These immersible transducers are available in various sizes from 250 Watts.500 watts , 750 watts and 1000 watts. All immersible transducers are custom built.

Immersible transducers are either vertical or horizontal mounted depending on application and tank sizes. Various safety measures are provided in tank to protect Immersible transducers ???

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Material Handling System

TRANS-O-SONIC is into manufacturing of various material handling systems that are ideal for AQUA based and TCE based multi stage ultrasonic cleaning systems. This system is of rugged chain & sprocket type and has separate or common  load / unload stations. A brief of its operational process is enlisted below:

  • The basket containing objects once loaded at load station will be automatically carried from one chamber to another chamber
  • The basket will remain in each tank for particular set time. This is achieved by means of synchronised timer
  • The set time will be same for each tank and is called a cycle time. i.e. If cycle time is 3 minutes there will be one basket thoroughly cleaned and ready to unload at unload station every 3 minutes
  • When the basket is inside the tank chain will stop. This is achieved by means of limit switches

Chains are also an integral part of our material handling systems that have suitable thickness and are of Rolon make. The chains are provided with heat treated links. The sprockets with provision of double ball bearings are mounted on the "C"channel structure which is erected on 2 opposite sides of cleaning plants. The pair of chains runs in parallel directions, providing the connecting rod in S.S. at every pitch distance. The chain path is offered with ideal tensioning device to keep the chain tight throughout the run.

It also includes a conveyor which is driven by reduction gear box and a 1 HP motor. A torque limiter is provided in drive mechanism for disconnecting the drive in case of any emergency. If torque value exceeds the set value, the chain slips, safeguarding the drive & the system.

Material Handling System

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Material Handling System II


Material Handling System II

TRANS-O-SONIC is into manufacturing of various material handling systems that are ideal for AQUA based and TCE based multi stage ultrasonic cleaning systems. This system is of rugged chain & sprocket type and has separate load / unload stations. A brief of its operational process is enlisted below:
  • The basket containing objects once loaded at load station will be automatically carried from one chamber to another chamber
  • The basket will remain in each tank for particular set time. This is achieved by means of synchronised timer
  • The set time will be same for each tank and is called a cycle time. i.e. If cycle time is 3 minutes there will be one basket thoroughly cleaned and ready to unload at unload station every 3 minutes
  • When the basket is inside the tank chain will stop. This is achieved by means of limit switches

Chains are also an integral part of our material handling systems that have suitable thickness and are of Rolon make. The chains are provided with heat treated links. The sprockets with provision of double ball bearings are mounted on the "C"channel structure which is erected on 2 opposite sides of cleaning plants. The pair of chains runs in parallel directions, providing the connecting rod in S.S. at every pitch distance. The chain path is offered with ideal tensioning device to keep the chain tight throughout the run.

It also includes a conveyor which is driven by reduction gear box and a 1 HP motor. A torque limiter is provided in drive mechanism for disconnecting the drive in case of any emergency. If torque value exceeds the set value, the chain slips, safeguarding the drive & the system.

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