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About Us
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Tuff Fab was started in the year 1993 as a partnership firm headed by Mr.P.G.Pradeep, who is a post graduate in Engineering ( M.Tech from I.I.T., Madras – Industrial Metallurgy) with working experience in R&D at M/s Lucas -TVS,Padi, Chennai & BEML, KGF, Karnataka.Initially, Fabrication and Powder coating works were undertaken at our works at Ambattur Industrial Estate in Chennai up to 1997, and in 1997 the Fluoropolymer coating facilities were created.
PTFE, FEP, PFA & ETFE dispersion and Powder coatings under the brand names Teflon, Xylan are applied here on various Industrial components, domestic appliances and cookware.
Over the last ten years we have increased the range of applied coatings to include Nylon (Rilsan/ Vestosint) and PEEK COATINGS.Our new product Nano Clear is a nanotechnology based product applied to Automobile Windshields. It significantly improves visibility during heavy rains and when driving at night, considerably improves visibility by reducing glare from oncoming vehicles. We also manufacture MOLD KOTE which is a Semi-Permanent mould release coating for application on Aluminium /Steel moulds. Parts made of Rubber and PU do not stick on MOLD KOTE coated moulds thereby eliminating the need for other release sprays.
The unique properties of these coatings have helped customers find solutions to nagging problems in Industrial processes and Production.
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About Nano Clear |
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Nano Clear is a coating solution formulated from functionalized nanoparticles which when applied to glass and ceramic substrates confers durable, long lasting water repellent, dust repellent, u-v resistant, easy cleaning properties on the applied surface. Advantages of Nano Clear
- Water and Dust repellent
- Easy to apply
- Room temperature curing
- Coating is nanometer thin, transparent and colourless and does not affect glass optics
- UV-, Abrasion, heat and chemical resistant
- Non toxic and environmentally friendly
Application Fields
- Automobile windshields
- Architectural glass facades, windows & doors
- Glass shower cabins
- Ceramic sanitary ware
Water repellent treatment for windshieldAccording to experts, our eyes provide approximately 90% 0f the information that we need to make critical decisions as we drive. 65% of drivers experience difficulty seeing in the rain during the day and 82% experience this difficulty during night. Under rainy conditions, slippery roads and poor visibility combine to increase the likelihood of accidents. Indeed, when it rains, water droplets tend to spread on the glass surface impeding the drivers visibility. Water repellent coatings can improve a drivers visual acuity by nearly 34% and response time by 25%. This safety innovation is particularly useful for corporate drivers, who sometimes have to travel hundreds of miles in heavy rain. On glass treated with water repellent coating, water droplets do not adhere to the surface but retain a spherical shape and are removed by the air stream generated by the movement of the vehicle. Water forms as tiny pearls of moisture, which are blown away as the car increases speed, leaving the glass panel clearer and cleaner. Advantages of water repellent coating on automobile windshield
- Water repellent. Striking improvement in visibility during wet, rainy and snowy condition
- Reduction in response time- shorter braking distance
UV Protection. Blocks UV rays. Reduced air condition loads
- Easy cleaning of the windshield as nothing adheres to it
- Anti-glare. Improved night visibility due to reduced reflections
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Fluoropolymers & Its Applications |
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We are using best grade of
Fluoropolymers which are extensively used for applying in useful properties
like low friction, non-wetting, abrasion resistant and many more. Some of our useful
properties are as following:
- FDA
conforming
- Non-Stick
properties
- Chemical
Resistance
- Electrical
Insulation
- Hi/Low
temperature resistance
- Heat
Resistance – up to 260C
Typical applications include the following:
- Paper
and Textile rolls
- Packaging
heat seal bars
- Hardware
like saw blades
- Shoe
sole moulds, PCTR Tyre moulds
- Mould
release for Rubber components
- Pharmaceutical
equipment like vessels
- Industrial
Bake ware like Bread pans, Bun pans
- Fasteners
including large and small nuts and bolts
- Office
automation products like copier rollers, printer rollers
- Auto
components like seat belt clips, fasteners, throttle shafts
- Food
processing equipment like dough rollers, mixers, extruders
- Chemical
processing equipment like Pumps, Tanks, Valves, Impellers
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Clientele |
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We believe in offering total customer satisfaction to our clients by catering quality polymer coatings on a wide variety of industrial components. As per our client centric approach we follow industrial standards in our services & direct our endeavor towards achieving maximum client satisfaction. In addition, we are providing easy modes of payments such as cash & demand draft to assure hassle free transactions with us.
The repertoire of our reputed clients is as follows:
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IGP LTD – Gasket rings -
Godrej & Boyce, Chennai -
H.S.I Automotives Ltd – Mandrels -
Siemens, Goa –Medical equipment -
Maya Appliances – Rice cooker plates -
Perfetti Van Melle – Confectionery equipment -
SISCO, Chennai - Surgical instrument – Nylon coating -
MRF Tyres, Sundaram Industries Ltd for their Tread Moulds
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Domain Expertise |
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We are expert in offering advanced polymer
coatings on a wide variety of industrial components such as; Nylon Coated Surgical
Equipment, PEEK Coated Forceps, PTFE - Cookware Coatings, PTFE - Coated Gasket
Rings, PTFE Coated Photocopier Rollers, PTFE Coated Tyre Mould. With the assistance of our experts, we are able to provide them as
per the requirement of the clients. Also, these coatings make the components corrosion resistant,
heat resistant, chemical resistant with non - stick finish. Apart from this, we are also engaged in importing some of our
products which include floor tape applicators, igniting electrodes &
water/dust repellents. Also, it is evident from our expertise that we have
introduced our new specialty- Nano Clear coating, which is based on
nanotechnology. This new type of coating is primarily an ultra thin coating which is specially applied to glass and ceramic
surfaces and highly demanded in automobile windshields and architectural glass.
The coatings of this type make the surface water repellent, dust repellent and
easy to clean. It improves visibility during heavy rains and reduces glare from
the headlamps of oncoming vehicles while during driving nights.
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Modern Infrastructure |
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We are backed by the strong foundation of our profound infrastructure that spreads across a large area and houses different units working in an organized fashion. It is situated in Ambattur Industrial Estate in a 3600 sq. ft. and is regularly upgraded to produce high end products. The different facilities available for undertaking coating jobs include:
- Pretreatment facilities include 6 tank zinc phosphating set up
- Abrasive blasting facility with both open as well as cabinet type blast cleaners using Alumina particles for surface roughening prior to coating
- Air compressor -15 H.P. Spray gun with booth
- Hot air oven for curing
Our robust manufacturing unit spreads along a vast plot area and provides continuous production all the year round. It is well equipped with different technologically advanced machinery and aids in the desired production within a short span of time. The different machines installed in this unit include the following:
- Baking Oven
- Compressor
- Applicator guns
The wide variety of testing equipment available with us includes:
- Thickness testers
- Adhesion tester
- Cure testing
Besides, we are also available with Surface preparation equipment like-
Our well built warehouse unit facilitates in storing the procured raw material and the manufactured and finished range in abundance. It further aids in delivering small as well as bulk consignments in a stipulated timeframe.
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Our Coating Services |
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We are engaged in providing advanced polymer coatings on a wide variety of
industrial components which offers distinguishing features to our products. We
make use of best grade of PTFE dispersions, cleaning chemicals,
silanes in offering coatings to the components or instruments. The range on which we
provide coatings includes Nylon Coated Surgical Equipment, PEEK Coated Forceps, PTFE -
Cookware Coatings, PTFE - Coated Gasket Rings, PTFE Coated Photocopier Rollers,
PTFE Coated Tyre Mould, PTFE (TEFLON) Coated
Roti Maker Plates, Floor Tape Applicator, Igniting Electrodes and Water/ Dust
Repellent. All these effective
coatings make the instruments corrosion resistant, heat resistant and chemical
resistant with non - stick finish. Apart from this, we are also importing some
of or products such as; floor tape applicators, igniting electrodes &
water/dust repellents. Some of the highlights of our coating services are:
- Non-toxic
- Solvent free
- Easy to apply
- Odor-sensitive
- Excellent bonding
- Resistance to weather
- Fast & easy application
- Applicable for severe
condition areas
- Available in variety of
finishes and colors
- Available in a wide variety
of formulations
- Maximum durability and
long-lasting protection
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