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About Us
Established in the year 1992, we - Tusar Engineers are one of the prominent companies engaged in manufacturing and supplying of carbon steel, alloy steel and stainless steel fabricated equipments and items for chemical, process, earth moving and engineering industries.
Our comprehensive range includes Heat Exchangers, Flash Vessels, MID Suction Chambers, Tank Stacks, Parts of Chemical Industries, Separators, Grapples, Fabricated Auto Parts, Stainless Steel Parts, Alloy Steel Equipment, Racks & Buckets for moving machinery etc.
Under the dynamic leadership of Mr. T. T. Pahuja, we have excelled through more than one and a half-decade in the industry. Initially working as a small manufacturing unit for Thermax Limited for fourteen years, we have grown to full fledged company capable in handling large projects. During this time, we have established ourselves as a renowned company that is known for offering wide range of technically advanced fabricated items.
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Products We Offer
We have expertise in manufacturing comprehensive range of fabricated items. Our wide spectrum of product range includes Flash Vessels, Heat Exchangers, Tank Stacks, MID Suction Chambers, Separators, Grapples, Parts of Chemical Industries, Stainless Steel Parts, Fabricated Auto Parts, Racks & Buckets for moving machinery, Alloy Steel Equipment etc.
Available in different specification based on operational factors, our range of products is durable & sturdy for repetitive operations.
We also assemble and fabricate several diversified products required for process and mining industry. Following ASME Sect VIII, Div 1 & 2 for Design and Sect IX for welding, we manufacture equipment by using materials such as alloy steel, stainless steel, carbon steel etc. The raw material used for our production unit includes:
- Stainless steel such as AISI 304/L, 410, 316, 321, 310
- Alloy steel such as SA387
- Carbon steel such as SA 515/60, 516/70, IS2002, IS2062
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In addition to it, we have following manufacturing equipments as per customer's requirements:
Pressure vessels (As per ASME Sect. VIII)AutoclavesHot water generators./Hot air generators.Boiler components and economizers.Heat recovery units & Furnaces.Industrial boilers & various type of process heating systems.Heavy structures like columns, beams and brackets.Fluidized bed, rotary kilns and shaft furnaces, stacks and plant equipments.
Infrastructure
In order to fulfill the entire production requirements, we have a vast infrastructure set up equipped with modern machines and tools. Our manufacturing unit is located in Pune, an advance industrial area in India having good link with major highways, international airport and seaport. We have two-production unit establishment with a third one in the row. The detail of our production unit is as follows: |
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- Plant 1 spread in 8000 sq. ft. with built up area of 5000 sq. ft.
- Plant 2 - spread in 11000 sq. ft. with built up area of 8000 sq. ft.
- Proposed plant 3 spread in an area of 22000 sq. ft.
The list of machinery installed is as below:
Plate Bending machine- 1 No.Plasma cutting machine- 1 No.Welding Rectifier- 6 Nos.MIG/MAG Welding- 5 Nos.TIG welding machine- 2 Nos.CO2 Welding machine- 2 Nos.Radial Drill machine- 2 Nos.Magnetic drill machine- 1 No.PUG Gas Cutting- 2 Nos.Optical Tracing Profile cutter-1 No.Lathe Machine- 1 No.Horizontal Boring Machine- 1 No.Electric hand Grinder- 6 Nos.Jigsaw Machine- 1 No.Electrode drying ovenHolding oven- 1 No.Portable Holding- 2 No.Shot Blasting MachineHydro test pump No.-1
Other calibrated instruments in the setup are: |
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Vernier caliperOutside micrometerMeasuring tapePressure/ Height/Thread Plug gaugeSpirit Level
Team
Our team of highly qualified professional play a vital role and always work towards achieving the production target excellently. The team has proved itself several time for meeting the production requirements in a most admired way.
Our manpower consists of other experts and professionals such as production controllers, quality control experts, administrative staff, shipping & transportation coordinators etc. To sharpen the skills and innovation further, we regularly conduct interactive sessions and training workshops. This enhances the production skills of the work force.
Quality
Due to our quality products and services, we get the ISO 9001-2000 certifications from DNV. To meet the requisite quality parameters, we have a various testing facility. The specification of testing facility includes: |
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Testing facilities
We have been following stringent quality control policies in order to ensure optimum quality in range of products. Our testing facility includes:
- All measuring instruments are calibrated.
- Electrode drying and holding ovens are calibrated.
- All welders and welding procedures are qualified as per ASME SECTION IX.
- Some of our welders are also qualified by LRIS
Radiography Examination
We have in house Radiography examination facilities for radiography run by Pune NDT services. This includes:
- Die penetrate test
- Pneumatic testing
- Hydraulic testing
Design Software
For drafting and designing, we use various softwares such as version of Auto CAD, MS Project packages, Design CAD 3D Max. Plus etc.
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Third Party Inspection Facility
For all types of physical, chemical, IGC test facilities, we have hired Elca Quality Systems and Heat Fabs.
We have also been manufacturing machinery under following third party inspection agencies:
Det Norske Veritas.Kvaerner Power gas India Ltd.Uhde India Ltd.Lloyds Register of Industrial Services.Tata Consulting Engineers.Bureau Veritas.
CLIENTELE
Our committed efforts to provide quality products have established us as a renowned supplier of various machines. Approximately 70% of total output are exported to various foreign countries.
We have been appreciated by our customers for providing products that meet their exacting requirements. Some of our esteemed clients are:
INTERNATIONAL
TSK (Japan)Thermal Process (USA)West Rock (UK)Wartsila India LimitedConsarc Engineering Limited (USA & UK) |
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DOMESTIC
Accurate Gauging & Instrument Pvt. Ltd. etc.Thermax Ltd.Alfa Laval India Limited.TAL Manufacturing Solutions Limited.The Automotive Research Association of India (ARAI)Sandvik Asia Ltd.DEMAG Cranes and Components (India) Pvt. Limited.Bil careAquatech Systems (Asia) Pvt. Ltd.
Why Forge Partnership With Us?
We are a leading manufacturers and exporters of various types of fabricated equipments and spare parts. We are a recognized products supplier to various companies of USA, UK, Japan and other countries. Some of the business advantage that we can offer to our business parters is as follows:
Already existing infrastructureSound business fundamentalsEquity PartnershipEasy entry to growing Indian MarketReach world markets with India as manufacturing hubConsistent returns on investment to the tune of 38%. |
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