Udly Engineers

The UDLY compact band filter is a pioniering development in band filter technology. The unique filter has no relative movement between the conveyor, filter paper, wheels and sludge drivers. Even large amounts of dirt and shavings cannot damage the filter paper. The system requires up to 80 % less space than a flat-band filter without any sacrifice in terms of filtration output and, indeed, with greater cleaning efficiency.
Principle
A continuous sturdy metal-jointed band conveyor is fitted to form a half-shell between two rotating disc wheels. The loop formed by the wheels is 180°. The conveyor is driven by a geared motor connected to a drive shaft. The filter paper is inserted between the tensioned conveyor and the wheels. The filtration tank is sealed on all sides. The medium to be filtered is introduced into the tank through the central input pipe. By positioning the pipe centrally the medium to be filtered is introduced directly from the machine into the filter unit, making a riser pump unnecessary. The turbulent zone at the band inlet produces an arc-filter effect, which keeps the filter paper free of dirt and hence permeable at this point. The particles settle in the non-turbulent area of the filter reservoir to form a cake. The cake itself acts as an additional filter layer, thereby enhancing the filtration effect even further. A pool forms gradually as the partricle deposits build up on the paper. Depending on the type of filter a level of up to 450 mm can be achieved. The high hydrostatic pressure produced in this way helps to ensure that the filter paper is used to maximum efficiency. Once the maximum adjustable level in the tank is reached, the geared motor switches on and feeds fresh filter paper without any interruption to the filtration process. The level in the tank sinks and the conveyor stopps. At the same time the filtered sludge and used filter paper are discharged at the other end of the tank. Individual sludge scrapers can be fitted between the wheels to handle larger volumes of sludge. These drivers remove all sludge and coarse chips without damaging the filter paper. The entire filtration process runs automatically. The diameter of the paper roll is monitored by means of a special sensor and a signal is given when the paper is low. Various grades of paper are available to achieve the desired filtation effect.

  Salient Features 

Fixed Barrels and Removable Barrels

Media and Components Separator

PBR/Polyurethane Lining

Straight & Inclined Barrels

Variable Speed Drive

   Advantages

1. Most efficient & consistent results
2. No Skill Required
3. Delicate and Tiny Parts also possible
4. Much faster than any other finishing Systems
5. Increased production

UDLY hinged steel belt conveyors are been specially designed keeping in mind the hazards that are normally encountered with conventional chips and swarf Conveyors, The Hinged steel belt is pressed in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation. The body compact in size occupies small space but due to extra chip space can handle large volume of chips.

We manufacture the high quality compact band filters which are used for oil filtration. The oil filtered is then circulated in the machines for the lubrication purposes. The capacity of the filter is from 40 liters/min. to 2000 liters/min. We manufacture these filters using the stainless steel and the mild steel as the raw materials. UDLY Compact band filter is designed to filter contaminated coolant/cutting oil with high Degree of purificatuin using paper as filter media to enhance life of coolant & improve the surface finish of the prodct. UDLY compact band filtr is so designed that it is possible to reduce th floor area substantially when compared to conventional flat type paper band filter. The system is normally mountable to the existing tank available. It is further possible to use different grade of filter paper to achieve various grade of filtration. The system is completely automatic and also the filter paper is sealed on all sides so as to eliminate any contamination of the coolant. The system doesnot require any manual attention.

These are manufactured in different specifications to match with the individual requirement of customers.

These are manufactured in different specifications to match with the individual requirement of customers.

We also manufacture the fully automatic shrink wrapping machine which are used for packaging of biscuits & books. The raw material used to manufacture these machines is high quality mild steel and other quality spare parts. The machines manufactured by us are been used for beverage, glass , perfumes, distilled water packing.

UDLY scrapper conveyors are suitable for handling short powdered chips and sludges from the coolant effectively from high chips producing machines like SPMs etc.. Available in width 50 mm to 1500 mm width. Safety tripping arrangement is a standard feature

We also manufacture the semi automatic shrink wrapping machine which are used for packaging of biscuits & books. The raw material used to manufacture these machines is high quality mild steel and other quality spare parts. The machines manufactured by us are been used for beverage, glass , perfumes, distilled water packing.

These are manufactured in different specifications to match with the individual requirement of customers.

We manufacture precision engineered Vibratory Finishing Machine having varied application areas such as :

• Deburring
  
• Edge Reducing
  
• Derusting
  
• Heavy Cutting
  

• Descalling
  
• Mirron finishing
  
• Mat Finishing
  
• Burnishing
  

• Smoothning

• Surface Finishing
  
• Pre-plate Finishing
  

Automobile parts, bicycle Parts Aluminium Casting, Zinc Casting, Forging, Ferrous Non Ferrous Casting, Door Fittings, Bearing Parts and Cages, Clutches, Gears, Watch Components, Imitation Jewellery, Electrical Switch gears and accessories. Lock Components, Cutlery, Ceramic parts, Textile Machinery, Gas Regular parts, Surgical and ortho Tools, Shock Absorbs, Sintered parts, Parts, pen Components, Scissors, Spectacle Frames, press parts, Hand Tools and anything in metal and plastics.

We also manufacture the vibro screening machine, which is been used for filtration and separation purpose. These machines are been made with stainless steel as the main product and are been used in industries like beverage, biscuit, sugar and chemical industries. The size of the machine is about 2.5 m.