Uflex Limited (Engineering Division)

We offer ample number of filling systems to our clients, which are used to fill and seal preformed pouches. These machines are suitable to pack lube oil, milk, jam, cream etc. All the parts of the machine are made by corrosion resistant SS 316/304. The range of filling systems we manufacture include :

I. Spool Valve: For filling high viscous liquid such as honey, ketchup etc

II. Auger Filler: For sticky powder such as heena, spices etc

III. Cup Filler: For free flowing products like granules, tea, rice etc

IV. Weigh Metric: For filling granules with weight

We are leading manufacturers offering a range of fully automatic form fill and seal machines, which are operator friendly and have low maintenance cost. These machines are used to pack wide range of products such as jam, pan masala, shampoo, namkeen, skimmed milk etc. The machine is small therefore it can be installed anywhere. It requires single phase electric supply and have a photo registration control system that can automatically adjust and correct the pouch repeat within a variation range of +1.5mm. Our machines can be chosen from the following options:

• FFS – 600
• FFS – CTSD
• FFS – CM
• FFS – Stick pack Some of the features of our product include:

Technical Sophistication

PRODUCT TO BE PACKED	Granules, Powder, Paste, Liquid
QTY. TO BE PACKED	2 gms – 100 gms
ROLL WIDTH	250 mm (Max.) – 60 mm (Min.)
REPEAT LENGTH	40 – 200 mm
POUCH TYPE	3 Side seal ,4 Side & Center Seal
FILING SYSTEM	Volumetric Cup Filler for granules & free flow, powder, Auger Filler for sticky powder, Weigh-Filler for free flow granular product, Positive Displacement for liquid & pastes
ALL CONSTANT PARTS	SS - 316, SS - 304
POWER CONSUMPTION	2.5 to 3.5 KW
POWER SUPPLY	220 V, AC, Single Phase, 50Hz.
COMPRESSED AIR	4 – 6 CFM @ 4-6 bar (Depending on attachments)
SPEED*	20 – 140 Pouches/min. (Depending upon the product and quantity to be packed)
FILLING ACCURACY*	2.00%
DIMENSIONS	L:800mm., W:600mm., H: 2000mm.

Holographic machines are used for holographic printing on food packs and various other packets. Some of the specific features of our product range include :

WIDTH
Maximum Web Width	1300 mm
Minimum Web Width	900 mm
Maximum Design Speed	90 Mtr. / Min
HALF TURRET UNWINDER
Maximum Roll Diameter	800 mm
Inside Core Diameter	76/152 mm
Direction of Unwinding	Two (2) Direction unwinding
TYPICAL SUBSTRATE RANGE
Polyester	10 - 12 micron
Polypropylene- (OPP/ BOPP)	15 - 35 microns
SIMPLEX REWINDER
Maximum Roll Diameter	800 mm
Inside Core Diameter	76/152 mm
Direction of Rewinding	One (1) direction
TENSION RANGE
Unwinder	4 - 20 kgs.
Rewinder	4 - 20 kgs.
DC MOTOR WITH DIGITAL DC DRIVES
Main Motor	5.6 kw
Rewinder Motor	5.6 kw
Unwind Brake	20 kgm
Heating System	Heating through thermic fluid with Max. Temp. of oil up to 180° C
Impression Nip Arrangement	Through hydraulic system
Max. Tank Capacity of Hydraulic Power Pack	50 litre
Max. Hydraulic Pressure	50 Bar
AIR
Air Pressure at Machine	Minimum 6 kg / cm2
WATER
Pressure at Machine	2 kg/ cm2
Water Temperature	20 - 25 °C

We offer a range of inspection rewinder/ doctoring machines to our clients, which are specially designed to remove the rejection error. The inspection machine rewind printed/ unprinted substrates, which might be removed during the inspection process. Some of the features of our product include:

Technical Sophistications -

MACHINE SPECIFICATIONS
Maximum Parent Reel Width	1020 mm
Maximum Parent Reel Diameter	800 mm
Maximum Rewind Reel Diameter	800 mm
Maximum Design Speed	120 meter/min
Minimum Speed	10 meter/min
DRIVE
Eddy Current Variable Speed Drive with Controls
TENSION DEVICE
10 Kgm Particle Brake with Manual Tension Controller Pneuma Hydraulic Edge Guide Complete with Power Pack, Sensor and Controls.

DOCTORING MACHINE -
The range of doctoring machine we offer to clients are specially designer to rectify or salvage the printed and unprinted substrate after the slitting process. Cantilever construction of our machines makes the loading of parent reel and unloading of round reel more convenient and easy.

Technical Sophistication -

Maximum width of parent reel	400 mm
Maximum parent reel DIA	400 mm
Maximum rewind reel DIA	400 mm
Maximum Design Speed	120 meter/min
Core size at unwind & rewind	76 mm (3").D.Cores
Unwind & Rewind shaft	Mechanical Expanding type
Drive	3 HP Eddy Current variable speed drive with controls.
Unwind Brake	Powder Brake with Manual Tension Controller

We offer an exclusive range of lamination machine, which cater to varied packaging requirements of our clients in different industries. These machines are available in following range to our customers :

• Solventless Laminators :– We offer two models in this category to choose from. These are divided on the basis of speed and automation level between 450mt/min to 350mt/min.
• Solventbase (dry) Laminators
• Combi Laminators

Being a step ahead of technology, we offer a range of high performing pouch making machines to our clients. The range of user friendly machines we offer are governed by a PLC and a paper pulling mechanism that results in zero variation in pouch length. Our machine runs at optimum speed and provide cost effective solutions. The range of machines we offer in this category include:

• Center seal pouch making machine.
• Pouch making with slider zipper for LLDPE.
• High speed stand up pouch making machine.

The range of high performing rotogravure printing machine manufactured at our end comes in five models that provide wider choice to our clients. All the machines offered in this category are categorized on the basis of their speed and automation level that is between 350mt/min to 125mt/min. These machines have certain other features including :

• Splice turret unwind and rewind facilities.
• Available up to ten stations with mechanical shaft and electrical line shaft.

We manufacture a range of semi automatic machines, which are a user friendly packing system that is used to pack and seal products in various kinds of pouch. These machines are also suitable to pack dry fruits, coffee, mushroom, cheese, pharmaceutical products and many more things. The range of machine we offer in this category include:

I. VNS: It is automatic vacuum, nitrogen flushing and sealing machine

II. Flexomatic

III. Band Sealers: Capable to seal pre formed and filled pouches

Technical Sophistication

PRODUCT TO BE PACKED	Dry Fruits, Rice, Tea, Wafers, Mushrooms, Pharmaceutical products etc.
POUCH DIMENSION	Length 80 – 300mm. (can be extended if required) Width 80 – 290 mm, (can be extended if required)
POUCH TYPE	Preformed pouches made up of Heat Sealable Laminate
POWER CONSUMPTION	2.5 KW
COMPRESSED AIR	8 CFM @ 6 BAR
POWER SUPPLY	415 V / AC, Three Phase / 50 Hz
SPEED*	5 – 10 pouches / min.
DIMENSIONS	L: 1100 mm., W: 800 mm., H:1800 mm.
NET WEIGHT	300 Kg. (Approx.)

We offer a superior performing slitting machine to our customers, which are ideal to carry out slitting & rewinding printed or unprinted flexible laminates. All the machines are designed on pure center rewinding principle that provide them amazing and flawless performance. Some of the features of our product include:

Technical Sophistication -

MACHINE SPECIFICATIONS
Maximum Parent Reel Width	1020 mm
Tension Range	5-25 Kg
Maximum Parent Reel Diameter	800 mm
Parent Reel Core Diameter	76/152 mm
Maximum Rewind Diameter	400 mm
Minimum Slit Width	100 mm
Maximum Slit Width	600 mm
Maximum Design Speed	120 meter/min

With our expertise in the industry, the range of special purpose machines we manufacture have got a high demand in market. These machines are used for conducting a special type of packaging by our clients. Some of the special purpose machines we offer include :

Vacuum Brick Pack This machine is an intermittent motion machine that is designer for efficient packing of product in brick shape pouches with or without vacuum.

Pick, Fill & Seal We offer ten station rotary indexing, filling and sealing machine that are used to pack powder, granules, liquids and paste in pre-formed pouches.

We manufacture a range of semi automatic machines, which are used in bag making of various sizes and shapes.

We offer a comprehensive range of wrapping machines, which can wrap wound a food items and other products in a short time span. These machines have high- in built sensitivity as well as high response to photo registration. We offer following machines in this category to our clients :

• Candy wrapping machine
• Biscuit wrapping machine
• Flow wrap machine
• Family pack machine