Ultimate Alloys Private Limited

Established in the year 1996, “Ultimate Alloys Pvt. Ltd.” is a leading organization engaged in manufacturing and exporting of different types of carbon steel, SS steel & other castings, sub-assemblies, machined and allied engineering products such as pump housings, air diffusers, carbon steel castings, ring sections, burner tips etc. Subsequent to acquisition of ISO-9001:2000 certification by RWTUV in the year 2002, we have elevated the levels of quality as well as customer satisfaction.
 
With our massive production capacity and consequently a rising annual turnover, we have carved a niche for ourselves in the international arena. We follow a streamlined quality management system to keep at par with the requirements of PED 97/23/EC as per RWTUV. Our stringently tested products are approved by EN 10204- 3.1 and are provided materials Test Certificate for the same. Offered in both low pressure and high pressure clause, our engineering products are in compliance with IS, ASTM, JIS, BS and EN standards.
 
Owing to our quality oriented approach, we have acquired the well acclaimed certification of well known Foundry by Indian Boilers Regulation (IBR) and are also approved by EIL (Engineer’s India Ltd.,) Our ethical and cordial relation with our clients have given us opportunities to serve numerous clients spread across the globe, especially the European nations and have also endowed us with numerous certification that befit various specific applications.

We offer an exclusive range of qualitative and innovative engineering and industrial products are meeting the requirements of diverse commercial setups. Some of the industries served by us are: 

• Cement
• Sugar
• Food processing
• Paper, Tea and Coffee processing
• Automobile
• Valve and other general engineering industries

We endeavor to emerge as a leading manufacturer of SS and carbon castings and other engineering parts. For this we have established certain targets so that we have a set perspective to make further progress in our field.
 
Some of our future endeavors are as follows: 

• Maintain and enhance the plant capacity
• Decrease the Delivery slippage by 5%
• Reduction in rejection and rework by 2%
• Up gradation in process measures
• To execute corrective and preventive actions
• Achieve customer satisfaction
• Conduct training sessions to develop skills of our workforce
• Educating our employees about the requirements of PED and notify that PED 97/23/EC is a statutory requirement.

Our chief mission is to achieve customer satisfaction in all aspects through quality products, opportune delivery, and constant improvisation in our procedures by employing quality management system and trained as well as inspired workforce.
 
We further aspire to make gradual and continuous development in terms of quantity, worth and quality and stride out towards the establishment of ready to use, precision and branded products in a cost-effective manner in order to serve the global markets.

In pursuit of complete customer satisfaction, we leave no stone unturned to provide most superior and cost-effective castings, assemblies and engineering goods to our globally spread clients. Moreover, owing to our ability to make products as per the clients specific details and their particular requirements have garnered us with numerous orders from all over the world, especially Europe.

Our castings, assemblies and allied engineering products are used by several globally acclaimed valve manufactures such as:

• Audco Valves Instrumentation Ltd.
• Schutte Meyer
• Impex
• Becon Weir Ltd.
• Mil Control
• KSB Pumps

Apart from them, we are also serving numerous public sector giants such as:

• BHEL
• BEML
• ICF
• L & T

In order to fulfill our aim of achieving maximum customer satisfaction, we have established a fully functional research and development unit. It is lased with latest amenities to aid our R&D experts to conduct their survey and analysis work with perfectionism. Our experienced research and development personnel make use of different print, electronic and internet media to collect information regarding the latest developments in our field. This information is judiciously utilized to devise advanced production and quality testing methodologies that proves cost-effective and beneficial for the overall development of the company.

Our adherence to quality management system is evident from our acquisition of highly prestigious certification of ISO-9001:2000 from by RWTUV. Therefore, we comply with the guidelines and requirements of PED 97/23/EC and also educate our workforce that it is a statutory requirement.
 
Further, we also hold the recognition of being a certified well known Foundry and a casting manufacturer under the purview of Indian Boilers Regulation (IBR). Engineer’s India Ltd (EIL) has also afforded us with its prestigious certificate of approval. Our involvement in manufacturing carbon steel and SS steel castings is certified by AD 2000 Merkblatt W0. We also hold the authorization rights of EN 10204- 3.1 for giving approval to products and issuing materials test Certificate. 
 
All the evaluation and interpretation are conducted by persons qualified as ASNT Level –II. We abide by a well-established and time-tested quality policy that states our commitment towards quality products and timely delivery in order to achieve complete customer satisfaction. To elevate the satisfaction of our clients we follow a quality management system and comply with its regulatory norms so as to improvise our procedures regularly.
 
Some of the quality testing procedures adopted by us and facilities used by us are as follows:
 
Chemical Laboratory         

• Carbon & Sulphur apparatus
• Hot Plate, Muffle Furnace
• Physical Balance
• Electronic Single Pan Balance
• Inter-granular corrosion Kit

 Physical Laboratory

• Universal Testing Machine (Analog & Digital)
• Hardness Testing Machine
• Hardness Tester (Portable & Digital)
• Sand Tester (AFS)
• Impact Testing Machine
• Digital Thermometer (Portable)
• Extentiometer

  Spectrometer Laboratory       

• Spectrometer
• Electronic display unit                                            
• Computerized Material Test Certificates preparation facilities

Metallurgical Laboratory

• Image Analyzer (Yakhishola Automation) for conducting Phase analysis, IGC Practice-A, Inclusion Rating and Grain Size

Non Destructive Testing Facilities

• Magnetic Particle Inspection 
• Dye Penetrate Inspection
• Radiography Inspection    
• Ultrasonic Inspection         

Positioned in Sulur that is nearly 15 Kms from Coimbatore, we possess a state-of-the-art manufacturing facilities that is built in a sprawling area of 7000 square-feet. Maneuvered with latest facilities and technical experts to handle them, our unit enables us to achieve an installed capacity of 150 units.
 
Some of the facilities employed by us for flawless and consistent production are as follows:
 
Melting

• Induction furnace
• Immersion pyrometer 
• Portable pyrometer                            
• Bottom pouring ladle 

Moulding

• Sand  muller                                              
• Sand mixer
• Sand dryer
• Mould hardness tester: ( Mold / Core)
• Pneumatic tools powered by air compressors
• Sleeve & core oven : Electric oven
• Sand Reclamation Plant  : Co2  sand reclamation
• Intensive mixer
• Coating stirrer

Heat Treatment

• Oil fired furnaces with temperature control device & recorders
• Electric furnaces with temperature control device & recorders

Fettling                    

• Shot blasting machine       
• Welding rectifiers
• Pencil grinding to heavy swing frame grinding with facilities for welding with  pre heated arrangements
• Pneumatic chippers and grinders powered by air compressors
• Electrical tools

Pattern Shop

Our pattern shop is situated in a separate unit from the production area. Spread in an area of 2500 sq.feet, it is equipped with latest amenities for faster access and storage. It has the following machinery and instruments:

• Bench grinder
• Disc grinder
• Drilling machine
• Surface table with vernier height & gauge
• Methoding by auto cad, Pro-E and solid works

Material Handling

• Over head crane                   
• Knock out machine
• Mobile crane

Power

• Connected with TNEB- 625 KVA
• Gen. Set - 880 KVA
• Wind mill (Self power generation) 1 MW                    

Machine Shop

Our Machine shop is situated in a separate unit from the production area. Spread in an area of 6500 sq.feet, it is equipped with latest amenities . It has the following machines and instruments.

• VTL
• Radial Drilling Machine
• Horizontal Boring Machine
• Conventional Lathes (24",10"& 9")
• Adequate Measuring Instruments (Analog & Digital)

 

We are able to meet the standard as well as customized requirements of our clients due to the competency and amazing capabilities of our workforce. Owing to their sincerity and commitment towards our company, we have achieved a position of great repute in the international arena. Comprising of talented engineers, technocrats and other technicians, our technical team is involved into manufacturing technologically superior casting and other engineering products. In addition, we also have experienced quality auditors and metallurgical & chemical experts, who help us in fabricating products as per the industry standards. Moreover our administrators, R&D experts, sales & marketing personnel, warehousing, logistics and other skilled personnel work in harmony to ensure that our procedures are executed with out any interruptions.

We provide a huge variety of quality castings that are duly certified by various bodies such as IBR, IEL, AD 2000 MERKBLATT W0 and others. Moreover our engineering and casting products are approved as per the EN 10204- 3.1 and also holds issuing materials test certificate for the same.
 
We use premium quality raw material such as carbon steel including low, medium & high carbon steel, low alloy steel, high alloy steel, duplex stain less steel, duplex stainless steel with nitrogen, ferritic and martensitic steels for low temperature service, iron, chromium, nickel, copper corrosion resistant steels, cast steel for railway service, abrasion, resistant cast iron, Ni-hard, nickel and nickel alloy castings, austenitic ductile iron castings, heat resistant steels and others.
 
Our all-inclusive range consist of pump housing, ring section, seiwel pipe, air diffuser, casing, diffuser head, diaphragm, transition inlet section, pump casing, closed impeller, knife gate valve, Grizzly and many other components. Our product are in compliance with different grades in IS, ASTM, JIS, BS and EN standards. The castings are available in different weights ranging between 5Kgs to 1000Kgs and are provided with both low pressure and high pressure clause.
 
Some amazing and distinguishing features of our range are:

• Anti-corrosive
• Excellent capacity
• High mechanical and thermal properties
• Heat resistant
• Durable
• Heavy-duty
• Longer life
• Low maintenance
• Great functioning ability

Our complete range of can be availed in varied specifications regarding their size, capacity, raw material used, design and other specifications to meet particular requirements of our clients.