These are high tech but low cost cleaners which require minimal capital cost and very low running cost. There are no maintenance problems and no plugging problems with these cleaners. Compared to conventional lines the number of the sensitive screens with these cleaners can be reduced drastically. A judicious mix of everse centricleaners, forward centricleaners and course centricleaners achieve spectacular economic results. due to failure to match specifications for Reynolds number, stokes law, centrifugal and buoyancy forces most machines end up as non functional devices.

We have been manufacturing and supplying pressure screens all over the country since 1996. The pressure screens are manufactured as per guidelines laid down by TAPPI (USA) and therefore meet all specifications of TAPPI. The screens are provided with a mechanical seal to manage water leaks. The features of these screens are:
 

• Bearings are robust and guaranteed for 5/7 years.
• Controlled dilution prevents clogging
• Lights are evacuated continuously or intermittently ( Special dilution line )
• Pulsating rotor to avoid clogging
• Micro turbulence provided to discourage clogging / matting
  

The Computer optimized design of these screens ensure high frequency and desired amplitude at extremely low power consumption and the design reduces floor space requirement, eliminates shafts, coupling and bearings and ensures long trouble free service. Fabricated from high grade stainless steel and spring steel it provides long trouble free operation. The features of these screens are:

• Zero maintenance
• Computer optimized design for precise amplitude and frequency
• Extremely low power consumption
• Guaranteed for several years
• Special imported bearing No hammering noise
• No flexible couplings shaft & bearings

Before dispatch every piece is tested for frequency, amplitude, smooth silent operation and power consumption

Our rewinders are manufactured as per specifications and testing standards of HMT /BFW. They are available with the latest German rewinder features such as:

Technical Specifications:

Trim Width	2.5 to 4 meters
Speeds	up to 1200 mpm
Rewound reel max dia	1.5 meters
Core Size: External Dia	95 mm to Min
Minimum Slit Spacing	100 mm
GSM range	40 to 350

Special Features:

• Robust Box Framing for Smooth descending of finished rolls on to floor
• Water cooled brakes / Multiplate / Schoe Remote setting of parent reel
• Hardened Steel /Track Roller Guideways
• Push button work station
• High Quality Bow rolls and Camber bars Air shaft for core clamping
• Electronic Web tension Control PN. Clamping of knives for fast seting of knives
• Automatic nip load control - Electrohydraulic Controlled clamping of cores by air motor / Hy. Chuck
• Non-heating variable delivering hyd. system Auxilary drive for all rolls
• Auxilary brakes on all rolls Additional cylinders for core box movements
• Suction type trim remover available Safety interlocks
  

We provide full Technical assistance to specify, order and commission drives with unlimited backup service.

Our Auto guides are suitable for track control of all endless belts, paper machine wires, felts, rubber belts and chain belts in paper and board machines, tunnel dryers filters and conveyor belt installations etc. It can be installed any where because it is resistant to splash water, vapours and high temperatures. Auto guides are available to suit machine widths where the trim width is larger than 5 meters, we recommend our hydraulic guides.

Salient Features:

• Based on world famous SWISS design. Mounting dimensions identical to E+L
• No sliding parts to wear, Roll weight taken by roller bearings at zero-speed -consequently long life.
• Low initial cost, low running cost, no maintenance.

Specifications:

• Air Pressure reqd: 6 bar
• Air Consumption:0.2CFM at P_s =4 bar
• Stroke at roll centre: 80mm
• Force available at roll centre at 600 kgf
• Range of contact Pressure at Palm (can be set): 1 OOgram
• Overall size: length x width x height (Excluding palm assembly):(516xl40x(190 + D)ht.)
• Weight: 50 kgs

Principle of operation
Auto Guides are designed and built as a servo system using compressed air as energy source. The palm senses deviation from set position and the servo valve attached to it sends compressed air to the required side of the cylinder to move the powerful piston. Piston shifts the roll to move the web/felt/wire back to original set position, when the palm also gets back to neutral position, stopping the flow of compressed air into the cylinder.

Construction:
Piston are of high grade steel hardened and ground and cylinder is honed and chromium plated. Seals are of high grade synthetic rubber obtained from reputed source. Guide weight and web force is taken up by hardened and ground roller guide-ways with antifriction bearings. Body of the guide is liberal dimensions, made from high grade cast iron. Servo valve is made up of Bronze and spool is of stainless steel. Pivot of the palm is of deep groove ball bearing and palms are of stainless steel.

Positioning Of Auto Guides:

• Use rubber covered guide rolls wherever possible
• Have a total of approximately 25 degree wrap, evenly divided on either side of the guide roll.
• Space, the carrying rolls one -third to two -third of the roll length on either side of the guide roll. These rolls should also have ample wrap. Place the guide near the forming or loading area of the web.
• If possible, do not locate the hand guide and the automatic guide on the same side of the machine.

Trim handling is a simple and almost invisible process in most international plants but here it is messy, labor intensive and costly. Our trim handlers are convenient, cost effective (muscle power is about 20 times costlier compared to electrical energy) and require no manual handling. They save on messy Trim handling and pulp it instantly
 
Our standard trimmers are rated:

• 5 HP, 7.5 HP, 10 HP, 15 HP & 25 HP.
• 15 & 20 HP Shredder Blowers are available from stock.

Blowers, Exhaust Fans, ID Fans and Material Transporting Blowers

• For Boilers, Cupolas, Paper Mills, Printing Booths
• For Grain, Dust, Ash Trim Transport.

5 HP to 50 HP; 0.5 to 15 M3/S Pressure upto 1500MM.WG Dyn.Balance and Guaranteed for 5 Years. Many in Operation. Blowers are used in all the above industry also.

The chest agitator manufactured by us ahs a stainless steel construction with reliable mechanical seal and rugged gear reducer. It has an extremely compact design and performs very efficiently with minimum power consumption. The rugged construction ensures a long life for the agitators.

Specifications:

PROPELLER DIA	MOTOR RATING	MOTOR SPEED	CAPACITY	CHEST SIZE
				B (MM)	L (MM)	H (MM)
850 MM	15.0 Kw	970 rpm	40 METER CUBE	2700	3500	4000
1000 MM	18.5 Kw	970 rpm	60 METER CUBE	3200	4000	5000
1150 MM	22.0 Kw	720 rpm	80 METER CUBE	3700	4000	5300

The pope reel 8 manufactured by us has a steel box construction and is dynamically balanced. It is mounted on self aligning spherical roller bearings imported from SKF/FAG. The features are:
 

• Smooth winding up to 2000 M/Min
• Widths up to 6M- suitable for all grades-Fully automatic variant available
• 5 year guarantee
• Automatic variant can work unattended for shifts on end.
• All Rolls dynamically balanced.
• Safety interlocks

 We provide several components procured from internationally reputed manufacturers:
 

• Bearings : SKF / FAG
• Electricals : Siemens / Cutter Hamme.
• Hydraulics: Vickers / Rexroth / Yuken / Hydroline.
• Pneumatics : SMC / FEST

We have been making Rolls & Rubberized rolls for paper and cdfed industries for well over 15 years.

• We have supplied more than 1000 rolls to our satisfied customers and we get repeat orders from them.
• We make Rolls as per Voith/German Technology and meet European standards and we give guarantee.
• We work as a cluster and cluster-members are:

Features:

• Seamless steel -Tube supplier at Coimbatore c* ouniouy \iv\o & SS)
• We machine, weld, force fit & conduct final inspection & give guarantee.
• Our neighbour is a rubber -liner with over 50 year's experience.
• Another neighbour grinds the rolls with camber grinding facility.
• Third neighbour is a large Dyn, Balancing enterprise.

WE are the only SOUTH INDIAN CLUSTER manufacturing all types of rolls and giving short delivery.(one week for normal sizes). We can handle rolls from 100mm to 1000mm in dia and 7 meters in length. Cylinder moulds upto 1500 mm dia are also machined, ground & supplied. We also make Bow rolls, D bars. Knife rolls. Taper rolls. Brake Drums and the like. We are willing to add facilities to meet new challenges.

Many older machines are working at / about a tension of 1.5KN/M (1.5kg/cm) and modern machines work around 5 KN/m (5Kg/cm). Even with small increase of felt tension steam consumption has come down from 40 tons/hr to 35 tons/hours.

Features:

• Increased felt life
• Reduced Manpower
• Reduce Steam Consumption by Controlling Felt Tension

• Life: Modern synthetic felts shrink enormously when a sheet break takes place. When sheet breaks fabric temp goes up steeply and with manual tensioners (stretchers) stress inside the felt goes up so much that it is on the verge of tearing. In machines where sheet breakages are common, life of felt reduces to about 30% of machines where "automatic felt tension compensation" is available.

• Man Power: Each time sheet breaks, there will be a scramble to shut the steam off (if operators are awake during small hours) and invariably it is not done
  effectively. Once the tension compensator is fitted operators are not required to monitor the tensions. Fabric changing becomes very easy by loosening the felt by "push button."

• Simple device: Tension compensator is a simple device with a small Induction Motor fitted near the hand wheel. Whenever tension increases or decreases "limit-switches" fitted at pendulum Roll starts & stops the motor, maintaining the tension at the set value.
  
  
• Pay back period: Saving in steam will itself allow you to recover the investment in a matter of few months. Increased felt life is also quite substantial, compared to investment. You also save something by way of reduced man -power to attend on to your felts.(tightening, changing etc).