Magnets And Magnetic Devices

We facilitate our clients with a superlative range of Magnetic Pulley. Our range is a permanent magnetic separator, which operates as head pulleys on belt conveyors. It is a low-cost and self-cleaning magnetics that remove tramp iron and purity material that are conveyed in bulk form. As the material that is carried on a conveyor enters the magnetic field that surrounds a permanent magnet, then the pieces of ferrous metal in the material are attracted to the belt. The material is magnetically held against the belt until that is carried to the underside of the pulley where the belt takes them apart from the magnetic field to order to discharge them. Furthermore, in a normal trajectory separation, the non-magnetic material falls away from the pulley. 

Our range of Permanent Magnetic Grill Hopper Grill is used for separating iron particles from dry granular and free flowing material in pharma, chemical, food, colors, ceramic and pigments. It is used in plastic, ink and other processing industries. Our range is typically located in feeding hopper or in passage of material flow. Competitively priced, it is the best, long-lasting and trouble free magnetic separation system. We provide our product range in rectangular, square or round shape with/without attached hopper for facilitating feeding arrangement of material. These products are also offered with magnetic elements that are placed in double row in zig-zag position along with drawer type. Self-cleaning type of magnetic grill can also be supplied for ensuring efficient separation.

The details that are required for effective design for magnetic grills are as follows:

• Material flow rate
• Maximum & minimum size of iron particles to be arrested
• Characteristics of contaminated material i.e. free flowing/sticky
• Bulk density
• Moisture content
• Product temperature
• Dimensions of site location where it is to be installed

Owing to our expertise, we are able to provide an outstanding range of Magnetic Chute, which is used for conveniently separating of iron particles like nails, pins, screws, washers, fine iron and dust from sticky fine powders. In our product range, this separation can be done without hindering the flow of material processed in plastics. Widely used in food grains, chemicals, pharma, food colors, powder pigments and gelatin powder processing industries, it is an easy cleaning type of system that has conical magnet fitted on hinged door. These products can easily withstand high pressure and flow, hence are generally fitted in square/round ducting in process line. Furthermore, the conical magnet acts as deflector that helps in spreading the flow material, thereby, enhancing separation efficiency of the system.

with the assistance of our infrastructure, we are able to come up with a unique range of Permanent Magnetic Plate. Our product range is helpful in the separation of tramp iron found in tea, pharmaceuticals, fertilizers, plastics granules, chemicals, textile (cotton/synthetic) fibers, ceramics, foundry sand, minerals, cattle feed material, food products and detergents. We provide our range in flat and curved shapes. These products can be simply installed in ducts, spouts, feed trays over belt conveyors and din chutes i.e. constructed of any shape. Besides, these magnetic plates are offered along with clamps/threaded holes for easy mounting. These products can be designed in diverse dimensions to suit the varied requirements of our clients.

Other Information:

• Magnetic plates can also be fixed in suspended/inverted position where direct material flow is not in contact

   

• Low intensity magnetic plates of 1500-2200 gauger values are useful where the iron is in free form like nuts bolts, screws, iron chips, iron nails pieces of M.S. angles and channels
• Magnetic plates can be used for holding and conveying of light objects in tin container industries and tin covers manufacturing industries
• High intensity magnetic plates of 4500-5500 gages values are useful for separation of fine iron contaminations from fine powder/graduals simply by holding rigidly on the magnetic surface such that "Wipe-off" product flow is eliminated

In our wide range of products, we also have Magnetic Filter for our clients. Our product range is used for removing fine iron impurities from lubricants, liquid chemicals, slurries, coolants, liquid pharma and food products. It can be conveniently installed in a process line along with the passage of fluid. Moreover, inside the S.S. 304/316 housing, we install high intensity magnetic candles that are capable of arresting fine iron particles from flowing material. The flowing material is developed to travel around full magnetic field region of candles for effective arrests of iron particles. Additionally, these products can be designed for required flow rate, while considering the type of the material to allow flow of product under some pressure. All the filter shells are hydraulically tested so as to check the leakage at joints as well as at the sealing points.

Avail from us a distinguished range of Magnetic Drum Separator, which is a self-cleaning type of magnetic separation system. It is provided with drive system and housing along with feeding hopper. Our product range is typically used in continuous process line, where magnetic particles are continuously separated and collected. For further processing, the non-contaminated material is passed through. These products have internal stationary magnet and outside S.S. 316 shell, which keeps moving at constant speed. Moreover, these magnetic drum can be provided without housing and drive system.

For effective design of magnetic drum separator, the details that are required are enlisted below:  

• Material flow rate
• Contamination size
• Characteristics of contaminated material, i.e, free flowing/sticky
• Bulk density
• Moisture content
• Product temperature
• Dimensions of site location where it is to be installed

We bring forth a premium quality range of Overband Magnet. The permanent magnet overhead type magnetic separators that we offer are designed to be suspended over conveyor, belts vibratory feeders or inclined delivery chutes. These systems arrest ferromagnetic material even from the distance of 300 mm/12" from feed material that is transported through the production process. Used in cement, ceramic, salt, processing & sugar industries and coal handling plants, these products are constructed only after considering technical date like Burden Depth, conveyor belt speed, size of the belt, contaminations sizes and material flow rate. These products are available with self cleaning type with drive systems. In the drive system, the ferromagnetic material is collected or deposited and is further carried out by this cross rotating belt and finally collected in the separate bin.