Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at  temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag.

Use of sponge iron

Industrial sponge iron is not useful in itself, but must be processed further to create wrought iron. The sponge is removed from the furnace, called a bloomery, and repeatedly beaten with heavy hammers and folded over to remove the slag, oxidise any carbon or carbide and weld the iron together. This treatment usually creates wrought iron with about three percent slag and a fraction of a percent of other impurities. Further treatment may add controlled amounts of carbon, allowing various kinds of heat treatment (e.g. "steeling").
Today, metallic sponge iron is created by reducing iron ore without melting it. This makes for an energy-efficient feedstock for specialty steel manufacturers which used to rely upon scrap metal.

We produces a wide range of continuously casted billets, square billets, in accordance of international quality standards and simultaneously ensures smooth and defect-free casting of billets.

Specifications:

Particulars	Specification
Size	100 x 100 MM (soon to come).
Length	Standard 6 Mtrs or as per buyer’s need.
Carbon	0.12 – 0.30% (as per need)
Mn	0.50 – 0.60% standard (can be changed as per need)
Si	0.15 – 0.35%
Sulphur	0.040 – 0.050%
Phos.	0.060 to 0.070% (Max.)

Features:

• Excellent surface finish
• Dimensional tolerance
• No internal defects
• Excellent corrosion resistant property

We are the specialized manufacturer and supplier of industrial billets. We supply MS billets in different grades and sizes, like

• 100 X 100
• 125 X 125

M.S. Billets are used for rolling of TMT Re-Bars of Fe415 and Fe500 grade and various other structural steel products.

Specifications:

Particulars	Specification
Size	125 x 125 mm (soon to come).
Length	Standard 6 Mtrs or as per buyer’s need.
Carbon	0.12 – 0.30% (as per need)
Mn	0.50 – 0.60% standard (can be changed as per need)
Si	0.15 – 0.35%
Sulphur	0.040 – 0.050%
Phos.	0.060 to 0.070% (Max.)

Recently, we have started producing Ferro Alloys such as “Silico Manganese & Ferrous Manganese” with the help of a very modern and high technology based furnaces. It has a capacity of 9 MVA x 2 furnaces which gives a production of 2500 MT of ferro alloys per month of export quality. This is possible due to high support provided by captive power plant of 44 MW.

The specifications of Silico Manganese produced are as follows :

Particulars	Specification of FeMn
Size	10 to 125 mm (Tolerance + 10%)
Manganese	70 – 75%
Silicon	1.5%
Carbon	6 – 8% Max.
Phosphorous	0.45% Max
Sulphur	0.05%
Grade	We have also facility to produce Ferro Manganese of any Grade as per customer’s requirement with prior booking.

Within a short span, we have registered ourselves as a quality manufacturer of ferro alloys and as a result, we have been tied-up for regular supply from some leading bulk buyer of Indian Market like “Steel Authority of India Limited” (the highest steel manufacturer of India), “Jindal Steel & Power Limited”, “ Bhushan Steel & Power Limited” etc

We supply silicon manganese a metal manufactured with the reaction of high grade of manganese and silicon. Our silicon manganese contains high amount of both silicon and manganese owing to which it find applications in various industrial processes especially in the manufacturing of steel and iron as an oxidizing agent

Particulars	Specification of SiMn
Size	10 to 125 mm (Tolerance + 10%)
Manganese	60% (Min.)
Silicon	15% (Min.)
Carbon	2.5% (Max.)
Phosphorous	0.35% to 0.39% (Max.)
Sulphur	0.03% (Max).
Grade	We have also facility to produce Silico Manganese of any Grade as per customer’s requirement with prior booking.

We have a very modern Power Plant for captive use to run the factory with a capacity of 44 MW (8 MW from WHRB & 33 MW from AFBC Technology) which is self sufficient to meet the requirement of Power for the entire factory operation.

The Steel manufacturing business is not completed unless and until a producer has his own captive mining such as Iron Ore, Manganese Ore and Coal Block. We have our own Iron Ore Mines which have been allotted by the State Government looking towards the stability and credibility of the Company followed by Manganese Ore and very large Coal Blocks.