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About Us
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Established in the year 2006, we Vinayaka "electro" Alloys (I) Pvt. Ltd., are engaged in manufacturing, supplying and exporting high quality steel castings such as; Carbon Steel Casting, Alloy Steel Casting, Stainless Steel Casting, Duplex Steel Casting, Steel Castings, Industrial Steel Castings, Steel Pump Castings, also in addition to this we do Valve Castings, Pump Casings & other Engineering items. Owing to the quality standards, our products are repeated in demands in domestic and international marketplace.
Empowered by top-of-the-line infrastructural facilities and a team of experts, we are catering to the needs of our clients based all across the globe within stipulated timeframe. We have well equipped and shop floors for pattern development, moulding, melting and fettling. Further, we abide by the highest industry standards to ascertain qualitative products. In addition, we are planning to develop top-notch quality equipment for foundries with state-of-the–art technology and believe in continuous improvement of the existing gamut. Before the final shipment of the consignments, we test our products with the help of physical, chemical, metallurgical and non-destructive testing equipment.
Under the able guidance of our mentor, Mr. P. Chinnusamy, we have been able to carve a niche in the marketplace. With his rich years of experience, we are successful in attaining a remarkable position in the industry.
Business Specifics:
• Location: Perundurai, Erode Dt, Tamil Nadu, India
• Legal Status: Private Limited | 
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Basic Information Business Type
| - Manufacturer
- Exporter
- Wholesaler
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Ownership & Capital Year of Establishment
| 2006 | Ownership Type
| Private Limited Company |
Trade & Market Annual Turnover
| US$ 0.25-1 Million (or Rs. 1-4 Crore Approx.) |
Team & Staff Total Number of Employees
| 26 to 50 People |
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Product Profile
We are offering an exclusive gamut of casting that conforms to international standards with ranges varying from 1Kg to 550Kgs in Valve Body items and 900kgs in Engineering items. All our products such as steel castings, steel pump castings, industrial valve body, valve body castings, check valve body, gate valve body, globe valve body, butterfly valve body, etc, are manufactured from premium quality raw material using most advanced technology. Patterns and core boxes in wood and aluminium are sourced from reliable and reputed vendors who are selectively chosen for their credibility and quality standards. The wide assortment offered by us includes - Carbon Steel Castings
- Low Alloy Steel Castings
- Stainless Steel Castings
- Duplex Steel Castings
- Duplex Stainless Steel Castings
- Pump Castings
- Gate Valve Body
- Globe Valve Body
- Check Valve Body
- Butterfly Valve Body
- Angle Valve Body
- Engineering Items
These products are available at optimum prices. Also, we are offering customized solutions in accordance with the specifications of the clients. Some of the striking features of our gamut are enlisted below: - Durability
- High ductility
- Good flexibility
- Tensile strength
- Fineness of graining
- Good surface finish
- High tensile strength
- Dimensional accuracy
- Accurate tolerance level
- Resistance to atmospheric corrosion
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Manufacturing Facility
We possess an ultra modern manufacturing facility which includes sophisticated and technically sound machines and most advanced technologies to meet the mounting demands of our clients. All our machines are regularly upgraded and have excellent operating speed that facilitates fast and smooth production of our mechanical seals. We also have latest designing tools and essential facilities for effective design and development of our products that includes steel castings, steel pump castings, industrial valve body, valve body castings, check valve body, gate valve body, globe valve body, butterfly valve body, etc. Our manufacturing unit covers an area of about 500000 square feet with a high installation capacity of 40000 units to meet the bulk orders. Apart from this, we have monthly installation capacity of about 140MT. In addition, we have an in-house design unit which is well supplemented by CAD, CAM and other software facilities. These facilities assist us in designing our quality products with total customer satisfaction. Also, all our machines are regularly upgraded with the latest technological developments. Apart from this, we have the following facilities in our unit: Pattern - Fully equipped to manufacture, mount & inspect pattern equipments
- Well established vendors for supply of pattern & core box in wood and Aluminum
Moulding - Co2 Process and Self setting process
- Core sand mixer - Make
Melting - Medium frequency Duraline induction furnace - 350KW
- 1000Kg & 300 Kg crucibles
- Inducto Therms
- Tea spout ladles – 1.4Tons, 1 MT,500kgs, 300kgs & Hand shanks
- Immersion pyrometers
Heat Treatment - 2MT Electric automatic temperature controlled (fixed Hearth and movable double trolley furnace) heat treatment furnace with water quenching facilities. Chamber size 1200 x 1200 x 1800
- 3MT Oil fired automatic temperature controlled Heat treatment Furnace Chamber size 2000 x 1400 x 1300
Fettling - 500 Kgs hook hanger automatic shot blasting machine
- Pickling & passivation facilities
- Electrically operated swing frame & flexible shaft grinders
- 3 Nos Welding Rectifiers ADOR Make 600Amps
- 5 Ton Capacity, 3 Ton Capacity EOT Crane and 2 Ton Capacity EOT Crane Vinayaka Engineers
- Screw air compressor with air dryer
- Fettling work inside and outside
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Quality Assurance
We offer high quality products to our global clients as per their requirements. We have a team of quality controllers who assist us in maintaining the high quality standards throughout every stage of product development. They keep a strict vigil right from sourcing of the raw material to the final shipment of the consignments. Also, we have a strict quality management policy which is thoroughly practiced within the organization at all levels. Our quality analysts work according to the pre-decided guidelines and ensure optimum quality of our products that includes steel castings, steel pump castings, industrial valve body, valve body castings, check valve body, gate valve body, globe valve body, butterfly valve body, etc. We also assure surface flatness with the help of our monochromatic check light. All our castings are accredited by ISO 9001-2000 and WO / AD 2000 certifications and earn huge appreciations.
Each of our products is quality tested by on following parameters: - Seams
- Cracks
- Hot tears
- Porosity
- Laps / folds
- Grain structure
- Shrinkage cavity
- Surface discontinuity
Chemical Testing - Carbon & Sulphur Determination Equipment
- Sand Testing Equipments: Versatile Eqpts
- Optical Emission Spectrometer (Fe & Ni base with 28 elements Including nitrogen): SpectromaXx –Spectro Analytical Instruments GmbH.German
Physical Testing - Universal Testing Machine: 400 kN
- Hardness Testing Machine: Brinell
- Impact Testing Machine: Izod/Chorpy
Non-Destructive Testing - Dye penetrant Testing: in-house facility
- Radiographic Testing: sub contract
- Ultrasonic Testing: sub contract
- Magnetic particle Testing: Magnaflow pad 1500 in-house facility
Inspection - Visual Examination
- Dimension Inspection
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Team
We have a strong team of skilled and qualified professionals who assist in the production of quality steel castings, steel pump castings, industrial valve body, valve body castings, check valve body, gate valve body, globe valve body, butterfly valve body, etc. With the concerted efforts of our team members, we are able to design the products as per the international standards. Our team includes production engineers, technicians, project managers, R & D, quality analysts, sales and marketing professionals. Some of the main objectives of our members are as following: - Procurement of best grade of raw material
- Designing of the products as per the latest trends
- Development of each product with adherence to quality control measures
- Strict quality checks at each level of product development
- Extensive research to cater the best designs of the products
- Quality testing for each of the products
- Safe packaging of the products
- Timely delivery of the consignments with trained professionals
All the mentioned tasks are performed in close proximity with the quality control measures. The entire team maintains harmony and friendly atmosphere in catering best quality of paper products. |
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Client Satisfaction
We are successful in gaining the faith and trust of our clients all across the globe. We are offering our quality steel castings, steel pump castings, industrial valve body, valve body castings, check valve body, gate valve body, globe valve body, butterfly valve body to different application areas. It is due to the quality of our products, we have acquired a huge clientele based globally. Timely delivery of consignments, quality products and strict quality control policy enable us to cater our range in the marketplace at right time without any flaw. Further, we are also providing customization and special packaging facility as per the requirement of the clients. These are the reasons for getting big compliments throughout the world. The repertoire of our clients is as enlisted below: - M/s. Audco India Limited. Chennai
- M/s. Bharat Heavy Electricals Limited. Trichy
- M/s. Bharat Earth Movers Limited. Banglore
- M/s. Karmen International Pvt. Ltd., Chennai
- M/s. KSB Pumps Limited, Coimbatore
- M/s. Tyco Valves & Controls India Pvt. Ltd, Chennai
- M/s. VAAS Industries Pvt. Ltd., Chennai
- M/s. Virgo Engineers Pvt. Ltd, Pune
- M/s. Schuf Specialty Valves India Pvt. Ltd., Coimbatore
- M/s. Flow Serve India Controls Pvt Ltd., Coimbatore
- M/s. Ghatge Patil Industries Ltd., Kolhapur
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Why Us?
We have been able to attain a reliable and enviable position in the business due to our firm commitment to quality and our excellent services. Some of the factors that have enabled us to earn this reputation are: - Quality castings
- Skilled workforce
- Competitive pricing
- Wide client network
- Transparent dealings
- Easy modes of payment
- Ethical business policies
- Special packaging facilities
- Provision of customization
- Timely delivery of the consignments
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