Vinayaka Rotary CompressorsVinayaka Rotary Compressors

Engineering Equipment

Our product range include of Roots Type Rotary Twin & Tri Lobe Air Compressors/ Blowers, Vacuum Boosters, Gears, Filter Press, Fine Bubble Membrane Diffusers & Project Auxiliaries, Metallic Expansion Joints, Rubber & Fabric Bellows.

General information concerning specifications of the product offered and application areas as detailed in below:
Rotary Air Compressors
Range
Our product range available with us are from 20m3/hr to 30000 m3/hr with pressure application from 1000 mmwc (0.1kg/cm2) to 10000 mmwg (1.0kg/cm2)

Type
  • Roots Type Twin
  • Tri Lobe Air Compressor

Principle Of Operation
Our blowers are based on tried & tested volumetric principle by which the volume generated proportional to the speed of rotation, providing a guaranteed 100 % oil -free air and a transported gas that is free of any contamination. They consist of two identical twin or tri lobes which rotate in opposite directions.

Constructions

  • Casing : Cast iron in Grade 25 with extra deep rib sections for greater rigidity under vacuum or pressures service.
  • Impellers : are accurately machined in Cast iron or Forged steel for close tolerance & long life operation. Dynamically balanced for smooth running & lower bearing loads.
  • Side Plates : have vents that ensure no risk of oil contamination.
  • Bearings : Heavy-duty roller bearings for maximum loading.

Features-

  • Well suited for V-belt as well as direct coupled drive.
  • Material of construction of the casing and lobes for all blowers is C.I.F.G.-260 conforming to IS: 210.
  • Shaft material is alloy steel, EN24 (817M40) conforming to BS: 970 Part-iii
  • Close tolerance between the impellers, body & side plates to minimize Back Slippage of air improving efficiency & reliability
  • Impellers & pulleys are dynamically; balanced to avoid undue load over the bearings.
  • Precision hardened & ground helical gears located for more input torque capability are used to ensure smooth, silent running and accurate timing of the rotating impellers.

Applications-

  • Effluent/ Water Treatment Plant.
  • Air Agitation of chemical solution.
  • Filter Bed Agitation
  • Sulphation process-Sugar plants.
  • Cement Blending, Aeration & Fluidation.
  • Pneumatic Conveying- Cement Chemicals.
  • Fertilizer & Chemical Plants.
  • Pressuration of high altitude Chambers.
  • Air Blowing Glass Industry.
  • Agitation of liquids-Electroplating plants, Ice-plants, Lamps & Luminaries manufacturing plants etc.
  • Centralised vacuum cleaning.
  • Boosting or Evacuation of gases.
  • Fisheries/ Hatcheries / Aquaculture.

Rotary Air Compressors

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Vacuum Booster
Vacuum Booster

Vacuum Booster are used in applications where fast pump down times are required. These are used in conjunction with vacuum pumps for enhancing the performance, ultimate vacuum and pumping speed of oil sealed/water ring type/dry vacuum type of mechanical pumps

  • Boosts vacuum performance of existing plant.
  • Relatively low power consumption
  • High pumping speeds at low pressures speed is bristled by 3 to 10 times or more
  • Considerable reduction in pump down time of vacuum machines
  • Prevents oil back streaming of rotary pump
  • Dry pumping
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Metallic Bellows
Metallic Bellows Expansion Joints: stainless steel-AISI 304 , 304L,316,316L, 321, inconel, monel, phosphor bronze, mild steel etc. are the most efficient & functionally reliable compensatory for piping to diverse applications involving high temperature & pressure.

  • Materials : Stainless Steel AISI 304, 316, 321, 304L,316L, inconel, Monel etc.
  • Thickness of Material : 0.2 mm minimum.
  • Inside Diameter : 20 mm minimum & 3000 mm maximum.
  • Working Temperature : -200°C Minimum to 700°C Maximum &nbbbsp;
  • Ply : Single / Multi.
  • Internal Pressure : 40 Kg./Cm² maximum.
Metallic Bellows

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Industrial Dampers
Industrial Dampers

We offer a full line of rugged, reliable dampers to provide critical, man-safe, isolation & /or control of air flow in utility, refinery, power sectors and Industrial process applications.

Design to permit inspection & maintenance during plant operation, these custom engineered & manufactured dampers eliminate costly down time & lost production.

Guillotine Dampers
Provide Man-safe isolation of duct work and equipment.

Louver Dampers
Single & double louver design allowprecise flow control on precipter ,bag house,scrubber & gas turbine fan inlet and outlet.

Butterfly dampers
Single and multi-blade design provide low cost isolation and flow control of flue gases.

Diverter dampers
Direct gas flow from gas turbine exhaust to heat recovery boiler or bypass system.Single flapper blade with unique bellow seal design provides high (99.9%) sealing efficiency-man safe design available with temperature range to 1200 F.
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Rubber Bellows
Rubber Expansion Joint
Rubber Expansion Joint/compensators have a special advantage in interrupting or muffling noise transmission in pipe line at pumps or machine in addition to their function as elastic pipe connections. they compensate for movements in pipe line, at pumps, Engines, Turbines, Machines, Equipment and Tanks and can be used to compensate for mounting inaccuracy as extension pieces on fittings or as sealing elements where pipe systems pass through walls.

Materials
Made of natural / synthetic rubber like EPDM, Chloroprene, NBR, Butyl and Chlorobutyl on a strong carcass made of synthetic/cotton fabric with reinforcement of steel wire, steel ring etc.

Constructions

Construction is of high strength fabric and elastomer reinforced with metal rings or wire. The flanges are integral with the body of the joint and drilled to conform to the bolt holes of the companion metal flanges of the pipe lines. This type of rubber faced flange is of sufficient thickness to form a tight seal against the metal flanges.

Types
Single Arch, Multi Arch, Reducer type, offset type, sleeve type etc.

Sizes

From 25mm NB up to 2500 mm NB.

Pressure

26 inches Hg of vacuum up to 40 Kg /cm2g.

Temperature
Maximum working temperature varies as per the different grades of rubber used.

Fabric Expansion Joints
Non - Metallic (Fabric) Expansion joint are flexible connectors designed to provide stress relief in ducting systems by absorbing movement caused thermal change particularly for low pressure applications. They also act as vibration isolators, shock absorbers and in some instances to make up for minor misalignment of adjoining ducting or equipment.

Features

  • Large movements
  • Low load on anchors
  • Corrosion resistance
  • Sound and vibration elimination
  • High temperature
  • Lower material cost
  • Lower system design cost
  • Lower replacement cost
Pressure
/- 2000 mm WC.

Sizes
150 mm NB up to 3500 mm NB. For rectangular sizes there is no size limitation.
 
Temperature
Special design can be made up to a maximum temperature of 1100ºC.

Materials

Elastomer coated fabric of the top layer and inner layer of insulating fabric with other layering as per the system requirement.

Constructions
Single / Composite layering with various end connections and internal arrangements.
Rubber Bellows

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Precision Gears
Precision Gears

We offer various types of Spur,helical& bevel gears that are provided with involute teeth. Providing smooth and quiet run with less vibration, our range of helical gears have higher load capacity and create higher axial thrust. So far as the helical gears are concerned, we offer long and strong teeth so that they can carry heavy load through greater surface contact of the teeth.

Gear Configuration
Our helical gears are manufactured in both right-handed and left-handed configurations. They transmit motion and power between the shafts that are parallel or at 900 to each other.

Applications
Our range of helical gears is used in textile industry, rubber and plastic industry, sugar industry, food processing industry, construction industry, oil industry etc.
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Steel Flanges
High quality flanges for different sectors. Such as MS Plate Flanges - SS Plate Flanges - Forged Flanges - Weld Neck Flanges Flanges & Rings as per customers drawings and specifications. We are also suppler of Filters as per customers specificationSteel Flanges

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Filter Press
Filter Press

Filter Press is one of the most efficient means of liquid/solid separation through pressure filtration; either for solution filtration or sludge volume reduction. It provides a simple, reliable method of high compaction pressure to compress and dewater solids into cakes of 25 - 60% total concentration producing clearer filtrate solutions than systems which remove only free water.

Available sizes (in mm)
  • 300 x 300
  • 450 x 450
  • 610 x 610
  • 765 x 765
  • 915 x 915
  • 1000 x 1000
  • 1200 x 1200

Technical data required

  • Type of Frame
  • Type Plate Shifting
  • Type Delivery
  • Washing
  • Closing Devises
  • Construction Material of Filter
  • Element
  • Types of Filter Press
  • Working Pressure
  • Plates Drainage Surface
  • Filter Media Used

Typical Applications

  • Process Filtration
  • Pharmaceuticals and Chemicals
  • Clarification of Processed Fluids
  • Municipal Sludge Dewatering
  • Reduction of Waste Solids
  • Precious Metal Recovery
  • Biological Filtration
  • Food Processing
  • Saline Filtration
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Bubble Membrane Diffuser
Aeration systems in modern activated sludge treatment plants providing nitrification and de nitrification must comply with high performance expectations. The air diffuser is the keystone of every aeration system. Low energy costs, little maintenance, longevity and operation flexibility are the most important requirements.

Membrane diffusers are installed in a grid layout mode covering the entire tank floor or as in-line configuration for cross or spiral rotation of the tank contents. Installations is either fixed or lift-out. Membrane material is EPDM (Ethylene / Propylene – rubber compound). Appropriate additions make the membranes highly resistant against wastewater, dissolvent, ozone, heat, weathering, aging and most chemicals

Tubular configuration
Material: Flexible EPDM rubber membrane.
Diameter: 63mm , Length: 620 mm & 1000mm
Fittings shall consists of PVC pipe support, 2Nos. S.S. end Clamps, 2 Nos. End Caps & SS Nipple (3/8”)
Sote 5.0-7.6 Kg O2/KwH as against 1.2-3 Kg O2/KwH in Fixed/Floating Aerator
Bubble Membrane Diffuser

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Bio Media
Bio Media

Bio-media, a large number of small elements are placed in the suspension of the bio-reactor. To circulate the media in the bio reactor, the air is blown under pressure. This process moves the bio-media in the circular motion additionally the air current provides the necessary oxygen to the bio mass.

Gradually a bio films gets formed on the bio media. In conventional static media bio-reactors, the media, which does not get adequate air supply, turns into Black patches. This happens, when the air is blown, it finds the easiest path, thereby bypassing certain bio-media. Under swift systems, since the media in continuously moving, the black patches are avoided. Further, the biological treatment is followed by speeding up the settling system, thereby making the sediments settle down and discharging a clear effluent.
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Screw & Fasteners
We are one of the leading manufacturers of precision machine screws,self tapping screws, slotted & Phillip head machine screw that are available in various sizes & specifications. We ensure that all our vast range of screws conform to the required industrial standards in terms of quality, design & functionality. Furthermore, we focus upon delivery of superior quality products along with pro-active client services to offer our clients a competitive advantage & create value for their businesses

Range of products
  • Pan Head Slotted Screw
  • Cheese Head Slotted Screw
  • Countersunk Head Slotted Screw
  • Countersunk Raised Head Slotted Screw
  • Pan Philipse Head Screw
  • Countersunk Philipse Head Screw
  • Countersunk Philipse Raised Head Screw
  • Slotted Cheese Trim Head Machine Screw
  • Pan Philipse Self Tapping Screw
  • Countersunk Philipse Self Tapping Screw
  • Countersunk Raised Head Philipse Self Tapping Screw
  • Pan Slotted Self Tapping Screw
  • Countersunk Slotted Self Tapping Screw
  • Countersunk Raised Head Slotted Self Tapping Screw
  • Slotted Truss Head Machine Screw
  • Truss Head Philipse Machine Screw

Material:

Mild Steel,Brass, Aluminium

Standard:
According to Indian Standard, DIN Standard, British Standard and in Thread profiles of MM, BA, BSW, BSF, UNC and UNF & also special components as per your requirement.
Screw & Fasteners

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Project Fabrication
Project Fabrication

We are also supplying anti-vibration plates or foundation plates and tanks for various DG power plants ranging from 1.5MW to 6MW.

With the help of our expert workforce, we are providing fabrication for projects and plants. Further, we offer metal fabrication in carbon steels, stainless steels, and mild steel and also as per the client's requirement.
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Rotary Air Compressors

Vacuum Booster

Metallic Bellows

Industrial Dampers

Rubber Bellows

Precision Gears

Steel Flanges

Filter Press

Bubble Membrane Diffuser

Bio Media

Screw & Fasteners

Project Fabrication

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