Vinayaka Engineers

Bio-media, a large number of small elements are placed in the
suspension of the bio-reactor. To circulate the media in the bio
reactor, the air is blown under pressure. This process moves the
bio-media in the circular motion additionally the air current provides
the necessary oxygen to the bio mass.

Gradually a bio films gets formed on the bio media. In conventional
static media bio-reactors, the media, which does not get adequate air
supply, turns into Black patches. This happens, when the air is blown,
it finds the easiest path, thereby bypassing certain bio-media. Under
swift systems, since the media in continuously moving, the black
patches are avoided. Further, the biological treatment is followed by
speeding up the settling system, thereby making the sediments settle
down and discharging a clear effluent.

Aeration systems in modern activated sludge treatment plants providing
nitrification and de nitrification must comply with high performance
expectations. The air diffuser is the keystone of every aeration
system. Low energy costs, little maintenance, longevity and operation
flexibility are the most important requirements.

Membrane diffusers are installed in a grid layout mode covering the
entire tank floor or as in-line configuration for cross or spiral
rotation of the tank contents. Installations is either fixed or
lift-out. Membrane material is EPDM (Ethylene / Propylene – rubber
compound). Appropriate additions make the membranes highly resistant
against wastewater, dissolvent, ozone, heat, weathering, aging and most
chemicals

Tubular configuration
Material: Flexible EPDM rubber membrane.
Diameter: 63mm , Length: 620 mm & 1000mm
Fittings shall consists of PVC pipe support, 2Nos. S.S. end Clamps, 2 Nos. End Caps & SS Nipple (3/8”)
Sote 5.0-7.6 Kg O2/KwH as against 1.2-3 Kg O2/KwH in Fixed/Floating Aerator

Filter Press is one of the most efficient means of liquid/solid
separation through pressure filtration; either for solution filtration
or sludge volume reduction. It provides a simple, reliable method of
high compaction pressure to compress and dewater solids into cakes of
25 - 60% total concentration producing clearer filtrate solutions than
systems which remove only free water.

Available sizes (in mm)

• 300 x 300


• 450 x 450


• 610 x 610


• 765 x 765


• 915 x 915


• 1000 x 1000


• 1200 x 1200

Technical data required

• Type of Frame


• Type Plate Shifting


• Type Delivery


• Washing


• Closing Devises


• Construction Material of Filter


• Element


• Types of Filter Press


• Working Pressure


• Plates Drainage Surface


• Filter Media Used

Typical Applications

• Process Filtration


• Pharmaceuticals and Chemicals


• Clarification of Processed Fluids


• Municipal Sludge Dewatering


• Reduction of Waste Solids


• Precious Metal Recovery


• Biological Filtration


• Food Processing


• Saline Filtration

We offer a full line of rugged, reliable dampers to provide critical,
man-safe, isolation & /or control of air flow in utility, refinery,
power sectors and Industrial process applications.

Design to permit inspection & maintenance during plant operation,
these custom engineered & manufactured dampers eliminate costly
down time & lost production.

Guillotine Dampers
Provide Man-safe isolation of duct work and equipment.

Louver Dampers
Single & double louver design allowprecise flow control on
precipter ,bag house,scrubber & gas turbine fan inlet and outlet.

Butterfly dampers
Single and multi-blade design provide low cost isolation and flow control of flue gases.

Diverter dampers
Direct gas flow from gas turbine exhaust to heat recovery boiler or
bypass system.Single flapper blade with unique bellow seal design
provides high (99.9%) sealing efficiency-man safe design available with
temperature range to 1200 F.

Metallic Bellows Expansion Joints: stainless steel-AISI 304 ,
304L,316,316L, 321, inconel, monel, phosphor bronze, mild steel etc.
are the most efficient & functionally reliable compensatory for
piping to diverse applications involving high temperature &
pressure.

• Materials : Stainless Steel AISI 304, 316, 321, 304L,316L, inconel, Monel etc.


• Thickness of Material : 0.2 mm minimum.


• Inside Diameter : 20 mm minimum & 3000 mm maximum.


• Working Temperature : -200°C Minimum to 700°C Maximum &nbbbsp;


• Ply : Single / Multi.


• Internal Pressure : 40 Kg./Cm² maximum.

We offer various types of Spur,helical& bevel gears that are
provided with involute teeth. Providing smooth and quiet run with less
vibration, our range of helical gears have higher load capacity and
create higher axial thrust. So far as the helical gears are concerned,
we offer long and strong teeth so that they can carry heavy load
through greater surface contact of the teeth.

Gear Configuration
Our helical gears are manufactured in both right-handed and left-handed
configurations. They transmit motion and power between the shafts that
are parallel or at 900 to each other.

Applications
Our range of helical gears is used in textile industry, rubber and
plastic industry, sugar industry, food processing industry,
construction industry, oil industry etc.

We are also supplying anti-vibration plates or foundation plates and tanks for various DG power plants ranging from 1.5MW to 6MW.

With the help of our expert workforce, we are providing fabrication for projects and plants. Further, we offer metal fabrication in carbon steels, stainless steels, and mild steel and also as per the client's requirement.

Rubber Expansion Joint
Rubber Expansion Joint/compensators have a special advantage in
interrupting or muffling noise transmission in pipe line at pumps or
machine in addition to their function as elastic pipe connections. they
compensate for movements in pipe line, at pumps, Engines, Turbines,
Machines, Equipment and Tanks and can be used to compensate for
mounting inaccuracy as extension pieces on fittings or as sealing
elements where pipe systems pass through walls.

Materials
Made of natural / synthetic rubber like EPDM, Chloroprene, NBR, Butyl
and Chlorobutyl on a strong carcass made of synthetic/cotton fabric
with reinforcement of steel wire, steel ring etc.

Constructions
Construction is of high strength fabric and elastomer reinforced with
metal rings or wire. The flanges are integral with the body of the
joint and drilled to conform to the bolt holes of the companion metal
flanges of the pipe lines. This type of rubber faced flange is of
sufficient thickness to form a tight seal against the metal flanges.


Types
Single Arch, Multi Arch, Reducer type, offset type, sleeve type etc.


Sizes
From 25mm NB up to 2500 mm NB.

Pressure
26 inches Hg of vacuum up to 40 Kg /cm2g.


Temperature
Maximum working temperature varies as per the different grades of rubber used.


Fabric Expansion Joints
Non - Metallic (Fabric) Expansion joint are flexible connectors designed to provide stress relief in ducting systems by absorbing movement caused thermal change particularly for low pressure applications. They also act as vibration isolators, shock absorbers and in some instances to make up for minor misalignment of adjoining ducting or equipment.

Features

• Large movements
  


• Low load on anchors
  


• Corrosion resistance
  


• Sound and vibration elimination
  


• High temperature
  


• Lower material cost
  


• Lower system design cost
  


• Lower replacement cost
  

Pressure
/- 2000 mm WC.


Sizes
150 mm NB up to 3500 mm NB. For rectangular sizes there is no size limitation.
 
Temperature
Special design can be made up to a maximum temperature of 1100ºC.


Materials
Elastomer coated fabric of the top layer and inner layer of insulating fabric with other layering as per the system requirement.


Constructions
Single / Composite layering with various end connections and internal arrangements.

High quality flanges for different sectors. Such as MS Plate Flanges - SS Plate Flanges - Forged Flanges - Weld Neck Flanges Flanges & Rings as per customers drawings and specifications. We are also suppler of Filters as per customers specification

Vacuum Booster are used in applications where fast pump down times are
required. These are used in conjunction with vacuum pumps for enhancing
the performance, ultimate vacuum and pumping speed of oil sealed/water
ring type/dry vacuum type of mechanical pumps

• Boosts vacuum performance of existing plant.


• Relatively low power consumption


• High pumping speeds at low pressures speed is bristled by 3 to 10 times or more


• Considerable reduction in pump down time of vacuum machines


• Prevents oil back streaming of rotary pump


• Dry pumping