We manufacture a precision engineered range of Coil Type Electromagnetic Crack Detection Machine/System that are available in various models for various purposes.

These are classified in to two categories:

Portable:

•  Divided in to two group namely mobile and portable
• Consists of popular model MGPT 1000MK3 -a 1000 ampere AC/HWDC Machine with high current cables & prods
• Ideal for inspection of large castings & welding
• Hand held yoke is another member of this category meant for applications like pipeline inspection etc.
• Machines with an output of 2000-10000 amperes constitute the mobile category
• Such machines mounted on heavy-duty wheels and can undergo limited movement

Stationery:

• Sub-divided into two categories  yoke type and coil type
• Yoke type machines house the longitudinal magnetizing coils in two jaws, provided for clamping of the component
• Such machines recommended for components having length up to 600 mm
• For longer components, coil field machines are recommended as they can generate stronger magnetic folds over a length

 Specifications:

• Current ranges up to 10000 Amps HWDC or AC
• Job admit lengths from 500mm to 4000mm
• Two power pack system for two magnetic fields
• Combined Magnetization using two Magnetic field

 
These machines are also available with extra features such as digital meters, Thyristorised current control, Audio visual current failure alarm & Built in Demagnetisation system, FWDC & Semi automatic cycle for magnetization

Available with us is a range of yoke type electromagnetic crack detection machine/system which are customized as per the specifications of our clients.  complying with various industrial standards, these are in wide demand in the market and posses following specifications:
 
Specification:

• Current ranges upto 10000 Amps HWDC or AC
• Job admit lengths from 100mm to 1000mm
• Two power pack system for two magnetic fields
• Combined Magnetization using two Magnetic field.

 
Manufactured following international standards of industry, our range is also available with extra features such as:
 
Features:

1. Digital meters
2. Thyristorised current control
3. Audio visual current failure alarm
4. Built in Demagnetisation system
5. FWDC & Semi automatic cycle for magnetization

 

Our range of Portable/Mobile Electromagnetic Crack Detection Machine/System is in wide demand across the globe. These are customized as per the specifications of our clients and are in compliance with various industrial specifications.
 
Specifications:

• Current ranges upto 10000 Amps HWDC or AC
• Portable Machine having 1000 Amps HWDC or AC output
• Mobile Machines having 2000 - 10,000 Amps HWDC or Ac output
• Handheld Yoke ideal for Pipeline inspection, etc

Range of demagnetizer that we offer is in compliance with various industrial standards and is widely demanded across the globe.  These are customized as per the specifications of our clients and comprises of a coil through which AC at mains frequency passes. Job which is to be magnetized is pulled out of the coil along its longitudinal axis and is then stored at a distance of 1 meter and beyond from the coil.

In the process of crack detection, all jobs are subjected to either circular, longitudinal or combined mode magnetization. The residual field in most cases is undesirable and is required to be eliminated or reduced to acceptable level.

We offer a precision engineered range of demagnetizer consumables that are fabricated in accordance with the specifications of our clients. Complying with various industrial standards.

Our range include:

• Magnetic Powders and Pastes
  
• Copper Mesh Pads
  

which are available as:

• Dry: Fluorescent, Daylight
• Wet - Oil Based:Fluorescent, Daylight
• Wet - Water Based: Fluorescent, Daylight

Our range of Demagnetizer Accessories includes STM Test Piece / Pie Gauges that are fabricated in accordance with American Standard Specification ASTM-A275-74and ASME-SA-275. These provide reliable indication of adequacy of magnetic field strength at the point of application with reliable indication on the quality of magnetic bath and intensity of black light. These are also used for setting optimum parameters for current and flux for purpose of crack detection. Further, these are utilized for assessing the overall performance of the magnetic particle set up.
 
Demagnetizer Accessories also include Residual Field Indicators which is used for checking the residual field after demagnetization. These is present a dial which has markings from -10 - 0 - +10 gauss and once the meter is touched to the end of the component, magnetic field is indicated in gauss with the needle.
 
Glass Centrifuge Tubes in this range comprise pear shaped conical tube is used for checking strength of magnetic bath.
 
These accessories also comprise B.H.E.L. Test Block which are fabricated as per BHEL standard and provides a simple and practical method for checking the overall performance of a half wave DC (HWDC) equipment for detection of sub-surface crack up to a depth of 6 mm by the prod method.
 
Besides, demagnetizer accessories also comprise:
 

• Rubber Blowers
• Cable Prod Contact Block Assemblies
• Black Light Intensity Meters
• QQI Shims
• Black Light Lamps Assemblies
• M.I.U. Test Blocks

We have gained expertise in manufacturing a wide range of Bar/Billet Testing Machine/System that are in wide demand and caters to specific requirements of various industries. These are fitted with different components that are designed and developed with in our production unit such as bearings, engine valves, springs, bars & billets, fasteners, ball pins, etc.

Specifications:

• Semi or fully automatic in operation
• Billet testing system with handling arrangements

Designed and developed in accordance with the specifications of our clients, our range of Vertical Testing Machine –SPMs are in wide requirement across the globe.  These are in compliance with various industrial standards and are available in standard as well as customized models.

Features and specifications:

• Equipment for testing small components such as fasteners
• Vertically operated machine to test up to 5 components at a time
• Semi-automatic operations convering clamping, spray, current & declamping
• Only loading, unloading & inspection is manual

We have been offering well planned and managed calibration services for MPI which include consultancy, installation and commissioning at the starting stages so that periodic maintenance could be preventive. Designers and technicians at our organization are 24*7 engaged in advising and guiding the clients for selecting right model for their use.

We also arrange regular training to operators and maintenance staff in the operation, for maintenance and repairs techniques of crack detection on the equipment supplied by us. This training being comprehensive comprises both theoretical and practical aspects. In case the equipment is simple the training is generally imparted at our premises where in inspection of the equipment is done by client’s representative.

For major equipment the training is arranged at customer’s premises at the time of installation and commissioning of the equipment in which a number of candidates participate in the program. Once the training sessions are over, candidates are certified for proficiency in their subject. Following ISO 9001 practices, we have stipulated periodic calibration of the equipment & its certification.

Making use of latest technology, we offer timely executed Overhauling & Reconditioning Services (of Existing Systems). These are planned and executed while keeping in mind the budgetary constraints of our clients and are widely appreciated across the globe.

Our services are so much beneficial to our customers and provided while keeping the quality constraint intact.

Our range of effective after sales and vale added services also comprise Inspection Services/Training. We are having a full fledged technological set up to carry these services in an efficient manner and have carved a niche for us in the market.

These inspection or training sessions are planned following ISO guidelines and assures maximum benefit to our clients.

We manufacture a precision engineered range of Eddy Current Inspection System which is used for non destructive testing. Known for reliability and superior quality, these are in wide demand across the globe.

It is used to detect metallurgical defects such as cracks, seams, hardness variations, plating variations and missing feature.