Vitrag Foundry Works

Incepted in the year 1997, we are a professionally managed organization, engaged in the manufacture and supply of high tensile strength die casted alloys and components. Our product range comprises of Zinc Alloy Castings, Aluminum Alloy Castings, Lead Alloy Castings, Sand Molding and Chrome Plating Anodes. Ever since inception, our qualitative range of products have been serving the demands of many industries, within stipulated frame of time. Our expertise in the gravity die casting process enables us in the production of an accurately dimensioned, sharply defined, smooth and textured-surface metal, which stands high on quality front. Under the able guidance of Mr Amol Manikchand Rokde, we have grown and developed our expertise in the domain. Our founder has extensive industry experience as he is a metallurgist from a government college of engineering Pune. An ex-council member of I.I.F Pune, he was visiting lecturer at government polytechnic Pune for the year 1996 to 1998.

Our team of professionals are well versed with the various production processes and ensure to offer our customers with the die casted components and products as per their specific requirements. They are well versed with the market requirements and ensures to cater the requirements of diversified industries by manufacturing dimensionally accurate range of die casted products, within stipulated frame of time. We also ensure to undertake several training and development program from time to time to make sure that they are in tune with the requisite skills in their area of operation.

Quality is our forte and we ensure to maintain it at each level of our manufacturing process. We have an in-house quality control laboratory, which is manned by quality controllers, who check the quality of our production process and the final component. Several parameters on, which the quality of our products are-

• Tensile Strengthen
• Yield strengthen
• Elongation
• Hardness
• Polishing and Etching

We have developed our expertise in varied processes of die casting but have mastered the art of gravity die casting process. Applying this art in the production process, we are able to produce a range, which consists of Zinc Alloys, Aluminum Alloys, Lead Alloys, Sand Molding and Chrome Plating Anodes. Some of the basic features of our range are-

• High tensile strengthen
• Dimensional stability
• Accuracy
• Multiple finishes

Our range of die casted alloy cater to the requirements of many industries such as-

• Engineering
• Automotive
• Rail
• Marine
• Agriculture
• Pumps and Valves
• Petro Chemical
• Mining
• Pressure Pipes
• Water Industry
• Municipal
• Building

Our range of die casted components and products have earned good will and trust of clients spread all across the country. Their satisfaction enables us in offering innovative range at competitive rates. Maintaining our good repute in the industry, we aim at retaining the new clients thereby partnering with the new ones.

The basic die casting process consists of injecting molten metal under high pressure into a steel mold called a die. We use two basic methods like gravity die casting and sand molding.

Gravity Die Casting

The gravity die casting process is a very popular process, which is used in the manufacture of die casted products and components. The main advantage of gravity die casting over sand casting is the high speed of production. The reusable die tooling allows for many hundreds of castings to be produced in a day. High definition parts reduce machining costs and superior surface finish reduces finishing costs.

Sand Molding Process

Sand molding process can be further refined by any or all of hammer peening, shot peening, polishing, forging, plating, rough grinding, machine grinding or machining. Through this process the manufactured die or mold are in accurate dimensions and shapes.