Wadson Metals Pvt. Ltd.
Products
Resistance Welding Products
Our over 20 years of experience in the trade has bolstered our name in the manufacturing of resistance welding products like seam welding wheels, shanks & adapters, electrode, metal caps, nut & stud welding electrodes, gun & arms holders, locating pins, holders & horns and shunts and cables. We are considered amongst the best in the industry for our qualitative range of resistance welding products. These resistance welding products are widely used in metal, alloys, and industrial tools. Our range of resistance welding products comprises of following:


Welding Raw Materials
Welding Raw Materials

Our range of welding raw materials includes following:

WADSON C100, Electrolytic Copper (ECu)
is recommended for Bus Bars, connecting plates, Flexible links in the form of foils, braided wires etc.

WADSON ACX, Copper Chromium (CuCr) is recommended for spot and seam welding and current carrying shafts and arms

WADSON AZX, Copper Chromium Zirconium (CuCrZr) material is for spot and seam welding cold and hot rolled steels and coated materials. Resistance welding tips and discs for high production rates.

WADSON 100, Beryllium Cobalt Copper (CuNiCoBe) is recommended for spot and seam welding stainless steel, Monel and nickel alloy, flash welding dies, plunger tips etc.

WADSON BX2, Beryllium Copper (CuBe2) is very hard and recommended for Flash Butt welding dies or wherever good wear resistance or high mechanical properties are desired coupled with a good electrical or thermal conductivity

WADSON 10WC, Tungsten Copper (75/25) is used as welding electrode for non ferrous items in high volume production

WADSON 30WC, Tungsten Copper (80/20) is used for electrode and die inserts where welding pressure are relatively high

WADSON W100, Tungsten (100) is very hard with low ductility. Principally used to weld nonferrous materials since it does not alloy with them.

WADSON M100, Molybdenum (100) is not as hard as tungsten, and can be machined or drilled to fit the parts to be joined. A typical application of this material, as an electrode, is the welding or brazing of braided or solid copper conductors.




Spot Welding Electrodes

WADSON is manufacturing standard and custom electrodes in various size, shape, or design you need. We can supply electrodes in
  • Straight
  • Bend
  • Double Bend
  • Swivel type
  • Pointed
  • Flat
  • Offset
  • Radius
  • Dome
  • Truncated
  • CT Faced

Spot Welding Electrodes


Cap Tips
Cap Tips

We manufacture wide range of Male/ Female cap tips in WADSON AZX material. These are manufactured using Advance cold-forming techniques which result in superior mechanical properties compared to ordinary machined cap tips. Cap tips as per customer’s requirement can be designed and manufactured in short time. Straight & Bend shanks, Adapters are available to suit various standard cap tips. These are made of Wadson 100 for longer life & better service.



Seam Welding Wheels

We manufacture seam welding wheels & shafts in Copper Chromium Zirconium and Beryllium Copper. These are used in Seam welding machines for welding Fuel Tanks, Rims, Drums, Barrels, Silencers, Washing machine tubs etc. These are available upto 600 mm diameters and thickness from 6mm in Disc form or fully machined condition as per customer drawings. Seam welding housings are available with mercury filled or with Silver contacts.

Wadson wheels are TRUE cold-worked wheels and last longer as wheels.

Seam Welding Wheels


Welding Fixtures
Welding Fixtures

WADSON designs and manufactures welding fixtures for resistance welding of components such as:

  • Nuts (Square & Hex) with locator pins
  • Bolts/studs
  • Brake shoe
  • Shocker tubes
  • Ball & rod joints
  • T welding
  • Filters



Electrode Holders

WADSON manufactures custom designed water cooled electrode holders, arms, platen based holders, gun arms with single or double bend.

Electrode Holders


Flexible Shunts And Cables
Flexible Shunts And Cables

We manufacture Flexible Laminated Shunts & Cables as per customer design and specifications and are available in any hole pattern or size. These can be made from high conductivity Copper strips or braided wires. Terminal ends can either be solidified or riveted, Silver plated or tinned to permit better conductivity with improved efficiency.

To order specirfy the following :


  • Type (C, J, or F)
  • Outside Length (OL)
  • Width (W)
  • Thickness (T)
  • Hole location & diameter



Mig Welding Torch Parts

Following mig welding torch parts are available off the shelf from Wadson
  • Contact Tip in ECu & CuCrZr
  • Nozzles
  • Diffusers
  • Tip Holders
  • Swan Necks

Mig Welding Torch Parts


Water Flow Switches
Water Flow Switches

We manufacture water flow switches and indicators for resistance welding equipments.  
  • Water flow indicator ball type and wheel type
  • Water flow switch indicator type and paddle type








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