We manufacture and provide Inline homogenizer which helps in emulsifying, homogenizing, solubilizing, suspending, dispersing and disintegrating solids. Equipped with precision engineered rotor/stator work head, it functions better than conventional mixers and thereby improving the quality, product consistency and product efficiency. Some of the salient features are as follows:

• It accelerate reactions
• It self pump throughputs from 15 to 200,000 liters/ hours
• It reducer the particle size
• Rapidly dissolve solids
• It creates emulsions and suspensions
• It eliminates, agglomerates and fish eyes

We cater tank homogenizer which is fabricated using qualitative raw material in the production process. Capitalizing on our cutting edge technology we are able to design and develop tank homogenizer as per the requirement of our clients. Some of the salient features of our Homogenizer are as follows:

• Process capacity: 20 to 1000litres
• It eliminates Agglomerates and fish eyes
• It helps to create emulsion and suspension
• Reduces particle size
• Rapidly dissolves solids
• Helps in accelerating the reactions

We manufacture and offer superior quality bead mill which are fabricated using qualitative raw material in the production process. Our Z R bead mill help in sending the power of the main motors to the grinding beads and it has very well built agitator disc. This enables to break solid matters into grounded form. Our splash mills are appreciated for low power consumption.
 

Sand mill is used for fine wet milling of dye stuffs and the pigments insoluble in water it is also the renowned best horizontal agitator mill. The fine milling ensures even distribution of the solid particles and thereby improves the shelf life of products. Our technological advanced sand mill finds its applications in various industries.

We have the highly efficient multi processors which are used for free-flowing dry and semi dry liquid and the pasty applications which are solvent based, oil based and water based. The construction of the multi processor using high quality stainless steel ensures high durability and sanitation. The multi processor is guided to the centre of the high speed, rotating impeller and particular size reduction. When the inner ends of the impeller paddle strike the product, it breaks it into small pieces which cause it to rotate.
 
Following are the features of the multi processors are:
 
·        Continuous operation
·        Uninterrupted production
·        Simple design
·        Easy to clean and maintain
 
 

We offer our clients disintegrator dissolver  (2500 mixing system) which help to solublises or disperses the large solids of up to 1 meter across in a single operation with very less time. It features a powerful and the unique mixer located at the bottom of the custom built vessel. Suitable for solubilizing or suspending the mixer by means of huge suction downward from the surface of the liquid; our disintegrator dissolver put down the heaviest of the solids. It is also used for disintegration and desolubilization of the solid polymers in lube oil and adhesive food and the pharma industry.

Wahal Engineers offers a range of High Shear In-Line homogenizers developed for the disintegration & solubilisation of polymers into bitumen for the production of modified bitumen. The body walls are jacketed for oil heating, ensuring that the product cannot cool or solidify inside machines.

Because processing products that solidify when cold requires thorough heat saturation before start-up, the machines ensure heat reaches all areas where residue accumulates.

Standard mechanical shaft seals are available according to the application and the batch size can also be varied. Like all our units, in our interchangeable stators can adapt the machine for varying processes.

Modified bitumen production Polymers & rubbers such as SBS, APP, PVC, EVA are blended with bitumen primarily used in the production of road surfaces & roofing felts. The polymers modify bitumen to improve its physical stability, flexibility & resistance to extreme temperatures.

Some polymers such as SBS are more difficult to dissolve/disperse & require high shear to achieve a satisfactory mixing time. Our Jacketed In-Line mixers attain this. The bitumen/polymer mix is recycled through the In-Line homogenizer where the high shear rotor/stator workhead rapidly disintegrates the polymer pieces. This high shear action exposes constantly increasing areas of fresh polymer to the surrounding bitumen, reducing the process time.

Typical applications:

1. Polymer modified bitumen (SBS)

2. Bitumen emulsions, Underseals & waterproofing compounds,

3. Bitumen cable insulation