BATCH MIXER & CONTINUOUS MIXER

Description
    WAH continuous horizontal single shaft mixers consist of a cylindrical mixing drum vessel with an inlet, an outlet at the opposite end and a venting spout, a mixing shaft, two drum closing end plates that carry flanged end bearing assemblies complete with integrated adjustable shaft sealing unit, and a drive unit complete with power transmission.
Ploughshare or inclined blade-type shovel tools rotate as mixing tools in a special arrangement on the mixer shaft in the drum. The result is a turbulence in the mix that constantly involves all the product particles in the mixing process. The formation of dead spots or slow-movement zones in the mixing drum is prevented ensuring precise mixing. In some cases, to obtain the desired mixing effect, separately driven high-speed choppers can be installed.
   
    Function
    Continuous WA Mixers operate on the principle of a mechanically generated fluid bed. Ploughshare or shovel-shaped mixing tools rotate close to the horizontal, cylindrical drum casing lifting the components to be mixed from the product bed into the open mixing area. The quality of the mixture is achieved before the product reaches the mixer outlet.
Continuous WA Mixers are suitable for dry bulk solids (powders, granules, short fibres), dry bulk solids + liquids (moistening + granulating), sludges and low-viscosity pastes.
   
    Performance & Technical Features - Benefits
    Range: from 75 to 15,000 litres (2.6 to 530 cu ft)
    Drives: from 4.0 to 200 kW (5.5 to 270 HP)
    Capacity: from 2 to 450m3/h (1.2 to 265 cfm) depending on recipe and configuration of the mixer
    Mixing time: from 25 to 60 seconds
    Granulation time: from 3 to 6 minutes

    Maximum mixing homogeneity
    Gentle product treatment
    Reproducible mixes
    High uptime
    Minimum wear ¿ low maintenance

Laboratory Mixer
MLH 12

THE MLH Laboratory MIXER IS THE IDEAL SOLUTION for ANY product OR process development, AS WELL AS FOR small scale production

The MLH Laboratory Batch Mixer consists of stand-alone drive unit with incorporated frequency
inverter, an easily replaceable horizontal mixing shaft supported at the drive end only, and an
easily replaceable, revolving mixing vessel complete with inlet/outlet.

MLH Laboratory Batch Mixers operate on the principle of a mechanically generated fluid bed.
This ensures product and process development required by the industry today. The quick
change of drum size combined with a rich basic equipment package ensures the use for a
variety of applications.
In some cases, to obtain the desired mixing effect, separately driven high-speed choppers can
be installed.
MLH is a Laboratory Batch Mixer suitable for applications in the pharmaceutical, food, chemical,
biochemical, and powder metallurgy industry.

Features

• Total volume volume: 12 litres
• Working volume: min. 3.6, max. 8.4 litres
• Adjustably geared motor with variobloc
• Mixer drive: 1.1 kW
• Frequency: 50 – 60 Hz
• Chopper drive: 0.12 kW
• Chopper speed: 1,450 rpm
• Weight: 260 kg

- Ready for use

- Mixer and casing in stainless steel
- Mixer completely assembled and tested
- Ploughshare tools
- Table top design or free standing mounted
   on rollers
- Electronic control of mixer shaft rotation speed
- Control unit integrated into mixer casing
- Feeding hopper

Benefits
Short mixing time;
Ideal for your product
and process development;
Attractive price;
Table top or free standing;
Variety of options;
Easy to use and maintain;
Stainless steel construction;
Easy cleaning system;
Quick and easy shaft interchangeability;
Ergonomic handling.

Description
   
WBH horizontal single shaft batch mixers consist of a mixing drum vessel with an inlet, an outlet with discharge valve and a venting spout, a mixing shaft, two drum closing end plates that carry flanged end bearing assemblies complete with integrated adjustable shaft sealing unit, and a drive unit complete with power transmission.
Ploughshare or inclined blade-type shovel tools rotate as mixing tools in a special arrangement on the mixer shaft in a horizontal, cylindrical drum. The result is a turbulence in the mix that constantly involves all the product particles in the mixing process. The formation of dead spots or slow-movement zones in the mixing drum is prevented ensuring precise mixing. In some cases, to obtain the desired mixing effect, separately driven high-speed choppers can be installed.

    Performance & Technical Features - Benefits

    Sizes: 75 to 15,000 litres
    Drive units: 4.0 kW to 200 kW
    Mixing capacity: 2 to 15 batches per hour (depending on recipe and unit configuration)
    End bearing assemblies with various types of shaft seals and option of air or nitrogen purging
    Flush discharge valve
    Heavy-duty mixing chamber manufactured in carbon steel, anti-wear steel, or 304 / 304L ¿ 316 ¿ 316L stainless steel

    Short mixing time (1 ¿ 4 min)
    Maximum mixing homogeneity
    Excellent reproducibility of batches
    Minimum wear ¿ low maintenance
    Easy tool adjustment and replacement
    Easy cleaning and access to all internal parts of the mixer

    Options & Accessories

    Heavy-duty constructional steels, stainless steel, special materials
    Optional anti-wear surface treatment
    Chopper bearing assemblies with rotary shaft seal and air purging or grease chamber
    Liquid injection devices
    Decompression control panel
    Pneumatic sampling device
    PT 100 temperature probe on jacketed mixing chamber
    Wide range of mixing tools (boxed ploughshare, toothed ploughshare, blade-type, toothed blade) available also with anti-wear coating

Description The WTS Twin Shaft Paddle Mixer is a Batch Mixer with two parallel drums each with counter-rotating shafts that are equipped with paddles fixed at a pre-determined angle. Function The paddles of the WTS Twin Shaft Batch Mixer, with the added efficiency of counter rotation of the overlapping paddles, promote a homogeneous mix independent of particle size and density of the ingredients. The design gives gentle low shear forces but allows a rapid mix with low energy consumption. The mixer can be started under full load. WTS Twin Shaft Batch Mixers are used with dry bulk solids (powders, granules, short fibers), dry bulk solids + liquids (moistening granulating coating), as well as liquids + low-viscosity pastes. Performance & Technical Features - Benefits Range: 120 to 3,600 litres (4.2 to 127 cu. ft.)Drives: from 3.0 kW to 60 kW (4 to 82 HP)Capacity: 2 to 30 batches per hour (depending on recipe and configuration of the unit)Maximum homogeneity of the mixture Short mixing time Gentle product treatment Quick discharge without segregation Hardly any material residue inside the mixer Options & Accessories Rotating bar for liquid dispersion Equipment for liquid addition Removable paddles

    Description
   
    MESC-type Twin Shaft Paddle Mixers (MESC-UM as conditioner with liquid injection) are equipped with two parallel counter-rotating intermeshing paddle shafts. The adjustable angle of inclination of the mixing paddles allows perfect adaptation to the different characteristics of the materials and to the requirements of the mixing process.
   
    Function
    MESC-type Twin Shaft Paddle Mixers are used for mixing of powders, sludge granulation and neutralization, as well as for the conditioning of powders (dust), ashes, or sludge.
   
    Performance & Technical Features - Benefits
   
    Range: from 200 to 700mm (8 to 28 in) rotor diameter
    Standard drive power installed from 2.2 kW to 22.0 kW (3 to 30 HP)
    Capacity: from 3 to 70m3/h (1.8 to 41 cfm) depending on recipe and configuration of the unit

    Homogeneous conveying and mixing
    Modular design with low maintenance costs

    Options & Accessories
    Anti-wear coating
    Equipment for liquid injection

Description

Bomb-bay discharge batch mixers, type WBHP with 15° opening section and WBHT with 60° opening section satisfy any customer¿s requirement in terms of high quality mixing in batch-type processes which are oriented towards optimized efficiency. An outlet opening across the entire length of the mixing drum ensures virtually residue-free discharge of the product in the shortest possible time.

Function
 WBHP and WBHT bomb-bay discharge batch mixers are particularly suitable for dry mortar, cement, tile adhesives, filling agents, refractory materials, gypsum-based products, insulating materials, building chemicals, animal feed products and fillers.
   
    Performance & Technical Features - Benefits
    Mixer sizes: from 550 to 15,000 litres (20 to 530 cu ft)
    Drives: from 22 kW to 200 kW (30 HP to 270 HP)
    Capacity: 2 to 15 batches per hour (depending on recipe and configuration of the mixer)
    Material residue < 0.1%

    Shorter discharge time due to single door discharge system
    High durability due to specially designed mixing tools
    Minimum wear ¿ low maintenance

    Options & Accessories
    Heavy-duty construction steels, stainless steel, special materials
    High-speed chopper units

Description The CLAYGRAN® Dust Conditioner consists of a carbon steel tubular housing with SINT® engineering polymer liner, a combined feeder screw/mixing shaft entirely manufactured in SINT® engineering polymer, one vertical inlet and a flush outlet in SINT®, a liquid supply point in the conditioning section, a drive unit with integrated adjustable shaft sealing unit. Function the CLAYGRAN® Dust Conditioner represents the most advantageous solution to the problem of elimination/disposal of dust from filtration in ceramics processing plants. Due to its particular technical features, to the innovative construction materials and quick processing time, CLAYGRAN® is suitable for both batch and continuous heavy-duty processes. Consult us for checking compatibility with the product you would like to condition. Performance & Technical Features - Benefits Conditioning chamber and rotor shaft in special non-stick anti-wear SINT® engineering polymer. Rotor shaft with modular one-by-one replaceable conditioning tools. Plough share-shaped conditioning tools with replaceable anti-wear top section Tubular casing in carbon steel, powder-coated RAL 9010 (pure white)Drive unit WAM 230/400V - 5.5 kW (7.5 HP). Capacity from 40 to 100 litres per minute (1.4 to 3.5 cfm)Spray nozzle. Durable conditioning tools in special anti-wear material Replacement of worn tools only due to modular design Simple and quick maintenance. Affordable purchasing price.

Description
The VSM Conical Mixer is a convective mixer with a high mixing efficiency. The VSM treats the product mixture gently and guarantees a high level of mixing accuracy without any material distortion. The VSM relies on a combined three-dimensional action produced by a screw suspended from a turning arm inside the conical vessel and the rotation of the screw itself.
Function
The VSM Conical Mixer is used for applications in which gentle mixing or blending in combination with residue-free material discharge is required. Furthermore, this type of mixer is suitable for intermediate material storage combined with temporary blending.
The VSM Conical Mixer is used for mixing or blending of powders or pastes, for granulation and agglomeration of powders with binding liquid addition, as well as for crystallization.
Performance & Technical Features - Benefits
Sizes: from 50 to 5,000 litres (1.8 to 180 cu ft)
Drives: from 0.75 kW to 11.0 kW (1.0 to 15.0 HP)
Gentle action on the product due to low power consumption
Minimum heat generation
Self-emptying with minimum product retention
Options & Accessories
Manually operated outlet valve
Inspection doors
Support frame
Heating/cooling jacket
Equipment for liquid supply.

Description
    Batch-type WBN Ribbon Blenders consist of a horizontal, single shaft double counter-pitch ribbon screw housed in a tubular mixing drum, a central inlet or a rectangular shape inlet port across the entire length of the mixing drum, an outlet with central discharge port, a venting spout, two drum closing end plates that carry flanged end bearing assemblies complete with integrated adjustable shaft sealing unit, and a drive unit complete with power transmission.
    Function
    The outer helix will move the material from both ends of the vessel towards the centre, while the inner helix will transfer the material towards both ends, performing a sort of convection mixing. The product is processed gently in a relatively short mixing time.
Typically Batch-type WBN Ribbon Blenders are used for mixing dry PVC, dry powders or granules in general, as well as for liquids and low-viscosity pastes.
   
    Performance & Technical Features - Benefits
    Range: from 75 to 15,000 litres (2.7 to 530 cu ft)
    Drives: from 1.1 to 45 kW (1.5 to 60 HP)
    Capacity: 2 to 8 batches per hour (depending on recipe and configuration of the unit)
    Mixing time: 5 - 15 min

    Mixing homogeneity
    Excellent reproducibility of batches
    Gentle product treatment
    Options & Accessories
    Heavy-duty construction steels, stainless steel, or special materials
    Heating / cooling jacket
    Equipment for additional liquid supply
    Sampling device

WBH horizontal single shaft batch mixers consist of a mixing drum vessel with an inlet, an outlet with discharge valve and a venting spout, a mixing shaft, two drum closing end plates that carry flanged end bearing assemblies complete with integrated adjustable shaft sealing unit, and a drive unit complete with power transmission.
ploughshare or inclined blade-type shovel tools rotate as mixing tools in a special arrangement on the mixer shaft in a horizontal, cylindrical drum. The result is a turbulence in the mix that constantly involves all the product particles in the mixing process. The formation of dead spots or slow-movement zones in the mixing drum is prevented ensuring precise mixing. In some cases, to obtain the desired mixing effect, separately driven high-speed choppers can be installed.

he horizontal single shaft WBH batch mixer is based on the principle of mechanical fluidisation of the product.
The particular shape, position and rotation speed of the mixing tools, creates a centrifugal vortex motion, which allows the materials to be projected in a three-dimensional way and to merge with each other. This ensures that components with a different particle size and bulk density are perfectly blended and mixed with high precision within the shortest possible time.
WBH Batch-type Mixers are used for mixing dry powders, granules or short fibres, for moistening, agglomerating or granulating the same materials, or for mixing liquids or pastes with low viscosity.

Features & Benefit:-

• Sizes: 75 to 15,000 liters
• Drive units: 4.0 kW to 200 kW
• Mixing capacity: 2 to 15 batches per hour (depending on recipe and unit configuration)
• End bearing assemblies with various types of shaft seals and option of air or nitrogen purging
• Flush discharge valve
• Heavy-duty mixing chamber manufactured in carbon steel, anti-wear steel, or 304 ¿ 304L ¿ 316 ¿ 316L stainless steel
  
  
• Short mixing time (1 ¿ 4 min)
• Maximum mixing homogeneity
• Excellent reproducibility of batches
• Minimum wear ¿ low maintenance
• Easy tool adjustment and replacement
• Easy cleaning and access to all internal parts of the mixer

 

WBHP and WBHT bomb-bay discharge batch mixers are particularly suitable for dry mortar, cement, tile adhesives, filling agents, refractory materials, gypsum-based products, insulating materials, building chemicals, animal feed products and fillers.

WAH continuous horizontal single shaft mixers consist of a cylindrical mixing drum vessel with an inlet, an outlet at the opposite end and a venting spout, a mixing shaft, two drum closing end plates that carry flanged end bearing assemblies complete with integrated adjustable shaft sealing unit, and a drive unit complete with power transmission.
Ploughshare or inclined blade-type shovel tools rotate as mixing tools in a special arrangement on the mixer shaft in the drum. The result is a turbulence in the mix that constantly involves all the product particles in the mixing process. The formation of dead spots or slow-movement zones in the mixing drum is prevented ensuring precise mixing. In some cases, to obtain the desired mixing effect, separately driven high-speed choppers can be installed.

The paddles of the WTS twin shaft batch mixer, with the added efficiency of counter rotation of the overlapping paddles, promote a homogeneous mix independent of particle size and density of the ingredients. The design gives gentle low shear forces but allows a rapid mix with low energy consumption. The mixer can be started under full load.
WTS twin shaft batch mixer are used with dry bulk solids (powders, granules, short fibres), dry bulk solids + liquids (moistening ¿ granulating ¿ coating), as well as liquids + low-viscosity pastes.

MLH laboratory batch mixers operate on the principle of a mechanically generated fluid bed. Consequently, laboratory results can be transferred to production units. This ensures product and process development required by the industry today. The quick change of drum size combined with a rich basic equipment package ensures the use for a variety of applications. In some cases, to obtain the desired mixing effect, separately driven high-speed choppers can be installed.
MLH is a laboratory batch mixers suitable for applications in the pharmaceutical, food, chemical, biochemical, and powder metallurgy industry.
The MLH is available in three size: 6, 12 and 30 liters.

The paddles of the WTS twin shaft batch mixer, with the added efficiency of counter rotation of the overlapping paddles, promote a homogeneous mix independent of particle size and density of the ingredients. The design gives gentle low shear forces but allows a rapid mix with low energy consumption. The mixer can be started under full load.
WTS Twin Shaft Batch Mixers are used with dry bulk solids (powders, granules, short fibers), dry bulk solids + liquids (moistening granulating coating), as well as liquids + low-viscosity pastes. 

Bomb-bay discharge batch mixers, type WBHP with 15° opening section and WBHT with 60° opening section satisfy any customer¿s requirement in terms of high quality mixing in batch-type processes which are oriented towards optimized efficiency. An outlet opening across the entire length of the mixing drum ensures virtually residue-free discharge of the product in the shortest possible time.

Twin shaft paddle mixers are used for mixing of powders, sludge granulation and neutralization, as well as for the conditioning of powders (dust), ashes, or sludge.

• Mixer sizes: from 550 to 15,000 liters (20 to 530 cu ft)
• Drives: from 22 kW to 200 kW (30 HP to 270 HP)
• Capacity: 2 to 15 batches per hour (depending on recipe and configuration of the mixer)
• Material residue < 0.1%
  
  
• Shorter discharge time due to single door discharge system
• High durability due to specially designed mixing tools
• Minimum wear ¿ low maintenance

The horizontal single shaft WBH batch mixer is based on the principle of mechanical fluidization of the product.
the particular shape, position and rotation speed of the mixing tools, creates a centrifugal vortex motion, which allows the materials to be projected in a three-dimensional way and to merge with each other. This ensures that components with a different particle size and bulk density are perfectly blended and mixed with high precision within the shortest possible time.
WBH batch-type mixers are used for mixing dry powders, granules or short fibres, for moistening, agglomerating or granulating the same materials, or for mixing liquids or pastes with low viscosity.

Twin shaft paddle mixers are used for mixing of powders, sludge granulation and neutralization, as well as for the conditioning of powders (dust), ashes, or sludge.