Watline Systems Pvt. LtdWatline Systems Pvt. Ltd
Heating Systems

We offer specialized services in Industrial process heating systems, Water and Waste Water Treatment, heat recovery, Applications engineering and Environmental Control Systems. We provide standardized custom designed systems, tailored to meet the client's specific requirements, and executed on a turnkey basis. We provide following product and services:


Package Boiler
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Package Boiler
HSD/NG/LPG Small Package Boiler offered by us are ideal tor steam requirements up to 100 kg/hour with 90% efficiency. They are available in varying capacity and are made user friendly. They require no separate boiler and saves space. This compact, safety device is economically priced and are great energy savers. Some of the salient features of this product are:

Salient Features :
  • Watex is available for HSD/NG/LPG.
  • Massive savings in energy bills compared to electrical boilers.
  • Dependable supply of steam assured.
  • Very easy to operate.
  • Watex can be install close to user equipment, no separate boilers house required.
Technical Specifications :

Parameters Unit Values
Steam output F & A100°C kg/hr 100 60
Safety valve set pressure kg/cm2g 10.54 10.54
Thermal Efficiency* % on NCV 90±2 90±2
Fuel consumption
HSD(NCV= 10,500 kCal/kg)
Natural Gas (NCV = 6,500 kCal/Nm3)* *
LPG (NCV = 22,390 kCal/Nm3)
kg/hr
NmVhr
NmVhr
6.0
7.2
2.73
3.0
3.6
1.36
Burner Operation type On/Off On/Off
Power Supply
415 Volts (±6%),
50 Hz, 3 phase
4 wire
415
Volts
(±6%)
Electrical connected load (total) kW 0.7 0.7
Overall dimensions (LxWxH) mtr 1.1x0.85x1.1 1.1x0.8.5
Dry weight kg 500 500
Flue gas outlet dia. mm 100 100
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Fully Automatic Steam Boiler
The fully automatic  steam boiler offered by us is known for its easy operation. It is available in different models and has the following features:

Salient Features:

Low Fuel Consumption
  • Watex reverse flame steam generator has a very high fuel efficiency of 88%(NCV).
  • This is due to complete combustion in reversing flame and extensive heat absorption.
  • Heat recovery through the economiser.
Large Tube Diameter
  • Watex offer a unique coil design, in which the coil diameter is 31.8mm/OD.
  • Lesser coil choking ensuring longer life of the coil.
  • Also the coil of WATEX is machine wound which avoids the flame giving any temperature hot spots within the chamber.
Dependable Input Material
  • The Control panel is a fully digitilised one.
  • Digital Temp Displays, lighted switches.
  • Best quality Components,from reputed manufacturers e.g. Boiler/tubes are from TISCO or TI Group.
Maintenance is Easiest
  • WATEX reverse flame steam generators are designes keeping in mind easy maintenance.
Fully Automatic Steam Boiler
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Steam Generator
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Steam Generator
We are the first in the world to introduce Steam Generator for Steam Bath, Aroma Bath and Herbal Bath. The earliest cavemen to Aryans, the Ayurveds, Unanis, Chinese, Greeks & Orients to roadside quacks, from Cleopatra to Madonna all have used Herbs with astoundingly amazing effects. Body charge mantra introduced aromatic steam. Our carefully designed aroma head is an inspired innovation intended to fill your steam room with the fragrance of your desire ranging from Temptatiaon to Tranquility. In few minutes it will transport you to the heavens of your desire.
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Electrical Steam Generator
We manufacture electric steam generator with light weight feature. These generators require less maintainance and are high user friendly. Below are the features and specifications:


Salient Features
  • Low Weight and dry Steam.
  • High Pressure reciprocating pump.
  • Descaling and drainage facility available.
  • Corrosion proof powder coated outer frame.
  • Economical to own, easy to install & versatile.
  • Faster steam generation & minimum maintenance.
  • Easy availability of spares and comprehensive services.
  • Excellent performance with 4 safety mechanism at 4 stage.
Specifications

Model Steam Capacity Steam Pressure Electrical Heater Uses of Iron Over all Dimensions(mm)  Weight
Watex-04 6 Kg./Hr. 5 Kg./Cm3 2/4 Kw 2 400x400x600 50 Kg
Watex-10 12 Kg./Hr. 5 Kg./Cm3 6/9 Kw 4 400x400x600 100 Kg
Watex-20 26 Kg./Hr. 5 Kg./Cm3 12/18 Kw 6 600x500x800 130 Kg
Watex-40 40 Kg./Hr. 5 Kg./Cm3 18/27 Kw 10 800x600x900 180 Kg
Watex-60 60 Kg./Hr. 5 Kg./Cm3 36 Kw 12 1000x780x1100 220 Kg
Electrical Steam Generator
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Thermic Fluid Heater
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Thermic Fluid Heater
Thermic Fluid Heater:

For process heating applications Water liquid Phase Heater can be substituted against steam or electricity. Instead of pressurised hot water or steam is used. Temperatures upto 300C can be obtained with an accuracy of +-1%.

  • Chemicals: Reaction Kettles, Evaporators, Distillation Columns.
  • Textile: Polymerizers, Curing Machines, Stenters.
  • Timber: Veneering presses, Plywood manufacturer and Timber drying.
  • Food Industry: Refining process, Fruit & Vegetable Canning, Dehydration.
  • Metal Finishing: Heating, Plating, Picking,Anodising, and Phosphating baths, Drying Ovens, Degreasing Plants.

Air Heater
: The "Watex" air heater is compact, noiseless and fully automatic and any unskilled person can operate it.

Salient Features:

  • Stainsteel Furnance and Tubes.
  • Imported Ventilation Blower.
  • Imported Mono Bloc Burner.
  • Turbulators for better heat transfer.
  • Fully insulated main body.
  • Powder Coated Control Panel.
  • All major components are from world class companies like Landis & Gyr (Germany), Suntec (France), Danfoss (Denmark), Monarch (USA), Cofi (Italy), Schneider (France).

Salient Features:

  • Thermal efficiency of 90%+-2%.
  • Clean & Critically controllable hot air.
  • Space Saver and can easily be installed with existing or new system.
  • Fully Automatic to ensure easy easy operation and virtually no maintenance.
  • Almost noise free thus does not disturb the ambience of workplace.

Hot Water Generator

  • Distinct 3 paths design giving ample space, time & turbulence for complete combustion resulting in maximum thermal efficiency.
  • Higher efficiency of 90% + on NCV of Fuel.
  • No Boiler regulation applicable.
  • Safety-No fire hazards.
  • Environment Friendly
  • Reliable
  • Fully automatic water heaters needs minimal attention during operation
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Industrial Reverse Osmosis Plant
Reverse Osmosis is a process of physical separation of dissolved solids and minerals present in water. This technology uses the principle of osmosis wherein mineral concentration of raw water is redused by applying high pressure through a semi-permeable membrane.

Reverse Osmosis is technology that offers the maximum flexibility to the user in terms of satisfying his diverse needs. Thus to gain the maximum RO Advantage it is necessary that the right selection is made of the RO system.

Range
:
Watex is avilable in widly standardised range from 200 lph to 60m3/hr. Multiple options are avilable for globally sourced components like pumps, membranes and instruments.
Industrial Reverse Osmosis Plant
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Reverse Osmosis System
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Reverse Osmosis System
It's designed to provide with many years of use and satisfaction with minimum of maintenance and the lowest operating cost. We are confident that you will find institutional RO system to be one of the best pieces of purification appliances available today, and for years to come. It's muti-stage advances water treatment system to make even ground , salty water to bottle water standards using RO technology, which is being used world wide to make bottled mineral water. WT-25
  • Capacity: 25-30 Ltrs./Hr.
  • With Automatic Flushing.
  • Consists of 1 no of booster pump and 3 no of RO membranse.
  • Dimensions (WxDxH):490x330x890
WT-45
  • Capacity:45-50 Ltrs./Hr
  • With Automatic Flushing.
  • Consists of 2 no of booster pump and 4 no of RO membranes.
  • Dimensions (wxDxH):490x330x890
WT-55
  • Capacity :55-60 Ltrs./Hr.
  • With Automatic Flushing
  • Consists of 3 no of booster pump and 5 no of RO membranes.
  • Dimensions (WxDxH):490x330x890
WT-100
  • Capacity:100-120 Ltrs./Hr.
  • Skid mounted , compact RO system for operational ease.
  • Incorporate GE Merlin system with pretreatment along with raw water pump.
  • Consists of 2 nos. of GE RP membrane.
  • Dimensions (WxDxH):570x420x850
Specifications
  • Incorporates GE Merlin system with pre-treatment along with raw water pump.
  • Continuous flow rate:100-120 Ltrs/Hr.
  • Storage capacity:160Ltrs.
  • 7-stage water purification
  • Water level control with auto On/Off.
  • Dimensions:24"(W)x18"(D)x69"(H).
Domestic RO It's a 5-stage Domestic water treatment system using RO technology.Reverse Osmosis technology produces the safest drinking water by removing even dissolved impurities like salts, Heavy metals and chemicals contaminants besides removing bacteria.
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Hydro Pneumatic System
Watex offers features and benefits steel tanks just can't match. They are guaranteed tp perform better and last longer. These tanks are ideal choice for new and replacement residential installations and pressure boosting applicaiton.

Salient Features:
  • Corrosion proof composite construction
  • Little or no maintenance
  • Long life with great flexibility.
  • Light Weight
  • Replaceable air cell.
Applications:

Residential, Light commercial, Pressure bosting.
Hydro Pneumatic System
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Softener And Demineralizer
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Softener And Demineralizer
Softening is a widely used technology for reducing hardness forming ions (Ca & Mg) which precipitate & scale at very low tempeatures & Pressures. Softening is a reversible ion exchange process wherein the hardness foaming ions are exchanged with sodium ions present in the resin group. Watex offers a wide range of Softening plants with versatility in flow, flexibility in resin quantities & ease in operation.

Demineralizer :

The Dimineralisation process utilises acid regenerated cation resin & Caustic regenerated anion resin to remove minerals from water. We offer D.M Plant of different sizes as per requirement of the cusotmers. Poratble D.M Plant are also available for induction furnances & Laboratories. Filtration Plant We manufacturer a wide varierty of standard and custom bulid pressure filler systems for removal of suspended solid from water with either dual media filters or a complete line of single media filters including activated carbon, anthracite etc. These are offered in MS & FRP Pressure Vessel & as per client requirements.
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Cooling Water Chemical
We provide following products under Cooling Water Chemicals

Corrosion Inhibitors: These are multifunctional products mainly used for control of both corrosion and scaling in an Industrial cooling water system. It contains organo-phosphate, ortho-phosphate, poly-phosphate, zinc, molybdate with the combination of powerful dispersant depending upon the application.

Polymers: These are useful in controlling scale and deposition in applications where the cooling water has high hardness, high TDS level & high heat load. Dispersants also help in dispersing suspended particles, mineral salts and organic materials.

Non Oxidizing Biocides: We have Broad spectrum biocides to control microbial species like bacteria, fungi and algae by different mechanisms. Our product range consists of various chemistries like Isothiazolene, Quarternary Ammonium compounds, TBTO, DBNPA, Bronopol, Carbamate etc., based biocides.

We provide following products under Boiling Water Chemicals

Antiscalant for R.O. System: It is a polymer-based product mainly used to prevent membrane fouling from deposit forming species and increase plant run length and hence increase membrane life by reducing cleaning frequency.

Fuel Additives: In Fuel Additive segment we have a wide range of products that can be used in fuels like HSD, LSHS, LDO, FO, Coal etc. The main properties that are present in our different types of fuel additives are Dispersant, Fuel Stabilizer, Combustion Catalyst, Deposits & Corrosion Inhibitor and Cetane & Lubricity Improver.
Cooling Water Chemical
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Garment Finishing Equipment
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Garment Finishing Equipment
We manufacture garment finishing equipment  with different types of models with unique faetures and applictaions. These machines are used by garment industry.



Salient Features of Vaccum Finishing Table:
  • Power Full suction through centrifugal Blower activated by spiring loaded padle working in conjuction with sturdy Microswitch & Contractor.
  • VIBRATIONLESS & SILENT Fully Power coated and treated for rust prevention.
  • Thermostatically controlled S.S. Heater.
  • Designed for easy maintenance and servicing.
  • The modern & Sturdy designed in vaccum table for wrinkle free & shine less finishing
  • Powder Coated perforations ensure instantteous extremely powerful moisture extraction.
Technical Specification

Model Table Top Size (mm) Over all Dimensions mm) Suction Motor Power Consumption Weight
WTF-01 Utility Model 200x400x875 0.37 1KW 70
WTF-02 800x1300 875x1400x900 0.37 1KW 80
WTF-03 1200x1500 1300x1650x900 0.37+0.37 1.5KW 125
WTF-04 650x100 650x1000x875 0.37 1KW 60
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Turnkey Projects
We undertake complete project like designing, supply, erection & commissioning of your following:
  • Complete steam boiler installation and steam piping for high pressure and low pressure steam flow and their system.
  • Thermic fluid/ Hot water heating piping and their system.
  • Compress Air Piping and their system.
  • Water piping for utility use and fire-fighting.
  • G.I. Ducking for hot and cold air distribution.
  • Thermal Insulation for hot and cold insulation.
  • Self support and wall mounted chimney.
  • Underground and Overhead storage tank for HSD/LDO/FO oil and chemical storage.
Turnkey Projects
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Package Boiler
Fully Automatic Steam Boiler
Steam Generator
Electrical Steam Generator
Thermic Fluid Heater
Industrial Reverse Osmosis Plant
Reverse Osmosis System
Hydro Pneumatic System
Softener And Demineralizer
Cooling Water Chemical
Garment Finishing Equipment
Turnkey Projects
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