Watline Systems Pvt. LtdWatline Systems Pvt. Ltd
Products & Services

We offer specialized services in Industrial process heating systems, Water and Waste Water Treatment, heat recovery, Applications engineering and Environmental Control Systems. We provide standardized custom designed systems, tailored to meet the client’s specific requirements, and executed on a turnkey basis. We provide following product and services:


HSD/NG/LPG Small Package Boiler
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HSD/NG/LPG Small Package Boiler
HSD/NG/LPG Small Package Boiler offered by us are ideal tor steam requirements up to 100 kg/hour with 90% efficiency. They are available in varying capacity and are made in a user friendly. They require no separate boiler and saves space. This compact, safety device is economically priced and are great energy savers. Some of the Salient features of this product are:

Salient Features
  • Watex is available for HSD/NG/LPG.
  • Massive savings in energy bills compared to electrical boilers.
  • Dependable supply of steam assured.
  • Very easy to operate.
  • Watex can be install close to user equipment, no separate boilers house required.

Technical Specifications
ParametersUnitValues
Steam output F & A100°Ckg/hr10060
Safety valve set pressurekg/cm2g10.5410.54
Thermal Efficiency*% on NCV90±290±2
Fuel consumption
HSD(NCV= 10,500 kCal/kg)
Natural Gas (NCV = 6,500 kCal/Nm3)* *
LPG (NCV = 22,390 kCal/Nm3)
kg/hr
NmVhr
NmVhr
6.0
7.2
2.73
3.0
3.6
1.36
Burner OperationtypeOn/OffOn/Off
Power Supply415 Volts (±6%),
50 Hz, 3 phase
4 wire
415
Volts
(±6%)
Electrical connected load (total)kW0.70.7
Overall dimensions (LxWxH)mtr1.1x0.85x1.11.1x0.8.5
Dry weightkg500500
Flue gas outlet dia.mm100100
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Electrical Steam Boiler/Generator
Salient Features
  • Low Weight and dry Steam.
  • High Pressure reciprocating pump.
  • Descaling and drainage facility available.
  • Corrosion proof powder coated outer frame.
  • Economical to own, easy to install & versatile.
  • Faster steam generation & minimum maintenance.
  • Easy availability of spares and comprehensive services.
  • Excellent performance with 4 safety mechanism at 4 stage.


Specification
ModelSteam CapacitySteam Pressure Electrical Heater Uses of IronOver all Dimensions(mm) Weight
Watex-046 Kg./Hr.5 Kg./Cm32/4 Kw2400x400x60050 Kg
Watex-1012 Kg./Hr.5 Kg./Cm36/9 Kw4400x400x600100 Kg
Watex-2026 Kg./Hr.5 Kg./Cm312/18 Kw6600x500x800130 Kg
Watex-4040 Kg./Hr.5 Kg./Cm318/27 Kw10800x600x900180 Kg
Watex-6060 Kg./Hr.5 Kg./Cm336 Kw121000x780x1100220 Kg
Electrical Steam Boiler/Generator
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Fully Automatic Non-IBR Steam Boiler
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Fully Automatic Non-IBR Steam Boiler
The fully automatic non-IBR steam boiler offered by us is known for its easy operation. It is available in different models and has the following features:

Salient Features:
Low Fuel Consumption
  • Watex reverse flame steam generator has a very high fuel efficiency of 88%(NCV).
  • This is due to complete combustion in reversing flame and extensive heat absorption.
  • Heat recovery through the economiser.

No Boiler Inspector Formalities
  • Watex reverse flame Steam generator is outside the purview of Indian Boiler regulation.
  • No need of a separate Bolier House or an IBR approved boiler Operator.

Large Tube Diameter
  • Watex offer a unique coil design, in which the coil diameter is 31.8mm/OD.
  • Lesser coil choking ensuring longer life of the coil.
  • Also the coil of WATEX is machine wound which avoids the flame giving any temperature hot spots within the chamber.

Dependable Input Material
  • The Control panel is a fully digitilised one.
  • Digital Temp Displays, lighted switches.
  • Best quality Components,from reputed manufacturers e.g. Boiler/tubes are from TISCO or TI Group.

Maintenance is Easiest
  • WATEX reverse flame steam generators are designes keeping in mind easy maintenance.
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Thermic Fluid Heater/Hot Water Generator/Air Heater
Thermic Fluid Heater:

For process heating applications Watex liquid Phase Heater can be substituted against steam or electricity. Instead of pressurised hot water or steam is used. Temperatures upto 300C can be obtained with an accuracy of +-1%.


Chemicals: Reaction Kettles,Evaporators,Distillation Columns.
Textile: Polymerizers,Curing Machines, Stenters.
Timber: Veneering presses,Plywood manufacturer and Timber drying.
Food Industry: Refining process, Fruit & Vegetable Canning, Dehydration.
Metal Finishing: Heating, Plating, Picking,Anodising, and Phosphating baths, Drying Ovens, Degreasing Plants.

Air Heater
The "Watex" air heater is compact, noiseless and fully automatic and any unskilled person can operate it.

Cinstruction Features:
  • Stainsteel Furnance and Tubes.
  • Imported Ventilation Blower.
  • Imported Mono Bloc Burner.
  • Turbulators for better heat transfer.
  • Fully insulated main body.
  • Powder Coated Control Panel.
  • All major components are from world class companies like Landis & Gyr (Germany), Suntec (France), Danfoss (Denmark), Monarch (USA), Cofi (Italy), Schneider (France).


Salient Features:
  • Thermal efficiency of 90%+-2%.
  • Clean & Critically controllable hot air.
  • Space Saver and can easily be installed with existing or new system.
  • Fully Automatic to ensure easy easy operation and virtually no maintenance.
  • Almost noise free thus does not disturb the ambience of workplace.


Hot Water Generator.
  • Distinct 3 paths design giving ample space, time & turbulence for complete combustion resulting in maximum thermal efficiency.
  • Higher efficiency of 90% + on NCV of Fuel.
  • No Boiler regulation applicable.
  • Safety-No fire hazards.
  • Environment Friendly
  • Reliable
  • Fully automatic water heaters needs minimal attention during operation
Thermic Fluid Heater/Hot Water Generator/Air Heater
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Industrial Reverse Osmosis Plant/Mineral Water Plant
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Industrial Reverse Osmosis Plant/Mineral Water Plant
Reverse Osmosis is a process of physical separation of dissolved solids and minerals present in water. This technology uses the principle of osmosis wherein mineral concentration of raw water is redused by applying high pressure through a semi-permeable membrane.
Reverse Osmosis is technology that offers the maximum flexibility to the user in terms of satisfying his diverse needs. Thus to gain the maximum RO Advantage it is necessary that the right selection is made of the RO system.

Range
Watex is avilable in widly standardised range from 200 lph to 60m3/hr. Multiple options are avilable for globally sourced components like pumps, membranes and instruments
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Softner/Dimineraliser
Softening is a widely used technology for reducing hardness forming ions(Ca & Mg) which precipitate & scale at very low tempeatures & Pressures. Softening is a reversible ion exchange process wherein the hardness foaming ions are exchanged with sodium ions present in the resin group. Watex offers a wide range of Softening plants with versatility in flow, flexibility in resin quantities & ease in operation.

Dimineraliser
The Dimineralisation process utilises acid regenerated cation resin & Caustic regenerated anion resin to remove minerals from water. We offer D.M Plant of different sizes as per requirement of the cusotmers. Poratble D.M Plant are also available for induction furnances & Laboratories.

Filtration Plant
We manufacturer a wide varierty of standard and custom bulid pressure filler systems for removal of suspended solid from water with either dual media filters or a complete line of single media filters including activated carbon, anthracite etc. These are offered in MS & FRP Pressure Vessel & as per client requirements.
Softner/Dimineraliser
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Institutional Reverse Osmosis/Domestic RO
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Institutional Reverse Osmosis/Domestic RO
It's designed to provide with many years of use and satisfaction with minimum of maintenance and the lowest operating cost. We are confident that you will find institutional RO system to be one of the best pieces of purification appliances available today, and for years to come. It's muti-stage advances water treatment system to make even ground , salty water to bottle water standards using RO technology, which is being used world wide to make bottled mineral water.

WT-25
  • Capacity: 25-30 Ltrs./Hr.
  • With Automatic Flushing.
  • Consists of 1 no of booster pump and 3 no of RO membranse.
  • Dimensions (WxDxH):490x330x890

WT-45
  • Capacity:45-50 Ltrs./Hr
  • With Automatic Flushing.
  • Consists of 2 no of booster pump and 4 no of RO membranes.
  • Dimensions (wxDxH):490x330x890

WT-55
  • Capacity :55-60 Ltrs./Hr.
  • With Automatic Flushing
  • Consists of 3 no of booster pump and 5 no of RO membranes.
  • Dimensions (WxDxH):490x330x890

WT-100
  • Capacity:100-120 Ltrs./Hr.
  • Skid mounted , compact RO system for operational ease.
  • Incorporate GE Merlin system with pretreatment along with raw water pump.
  • Consists of 2 nos. of GE RP membrane.
  • Dimensions (WxDxH):570x420x850

Specifications
  • Incorporates GE Merlin system with pre-treatment along with raw water pump.
  • Continuous flow rate:100-120 Ltrs/Hr.
  • Storage capacity:160Ltrs.
  • 7-stage water purification
  • Water level control with auto On/Off.
  • Dimensions:24"(W)x18"(D)x69"(H).


Domestic RO

It's a 5-stage Domestic water treatment system using RO technology.Reverse Osmosis technology produces the safest drinking water by removing even dissolved impurities like salts, Heavy metals and chemicals contaminants besides removing bacteria.
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Hydro-pneumatic system (pressure boosting system)
Watex offers features and benefits steel tanks just can't match. They are guaranteed tp perform better and last longer. These tanks are ideal choice for new and replacement residential installations and pressure boosting applicaiton.

Salient Features
  • Corrosion proof composite construction
  • Little or no maintenance
  • Long life with great flexibility.
  • Light Weight
  • Replaceable air cell.

Application
Residential, Light commercial, Pressure bosting.
Hydro-pneumatic system (pressure boosting system)
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Steam Generator for Steam Bath/Aroma Bath/Herbal Bath
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Steam Generator for Steam Bath/Aroma Bath/Herbal Bath
We are the first in the world to introduce it. The earliest cavemen to Aryans, the Ayurveds,Unanis,Chinese, Greeks & Orients to roadside quacks, from Cleopatra to Madonna all have used Herbs with astoundingly amazing effects. Body charge mantra introduced aromatic steam. Our carefully designed aroma head is an inspired innovation intended to fill your steam room with the fragrance of your desire ranging from Temptatiaon to Tranquility. In few minutes it will transport you to the heavens of your desire.
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Boiler Water Chemical/Cooling Water Chemical
We provide following products under Cooling Water Chemicals

Corrosion Inhibitors: These are multifunctional products mainly used for control of both corrosion and scaling in an Industrial cooling water system. It contains organo-phosphate, ortho-phosphate, poly-phosphate, zinc, molybdate with the combination of powerful dispersant depending upon the application.

Polymers: These are useful in controlling scale and deposition in applications where the cooling water has high hardness, high TDS level & high heat load. Dispersants also help in dispersing suspended particles, mineral salts and organic materials.

Non Oxidizing Biocides: We have Broad spectrum biocides to control microbial species like bacteria, fungi and algae by different mechanisms. Our product range consists of various chemistries like Isothiazolene, Quarternary Ammonium compounds, TBTO, DBNPA, Bronopol, Carbamate etc., based biocides.

We provide following products under Boiling Water Chemicals

Antiscalant for R.O. System: It is a polymer-based product mainly used to prevent membrane fouling from deposit forming species and increase plant run length and hence increase membrane life by reducing cleaning frequency.

Fuel Additives: In Fuel Additive segment we have a wide range of products that can be used in fuels like HSD, LSHS, LDO, FO, Coal etc. The main properties that are present in our different types of fuel additives are Dispersant, Fuel Stabilizer, Combustion Catalyst, Deposits & Corrosion Inhibitor and Cetane & Lubricity Improver.
Boiler Water Chemical/Cooling Water Chemical
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Garment Finishing Equipment
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Garment Finishing Equipment
Salient Features of Vaccum Finishing Table:
  • Power Full suction through centrifugal Blower activated by spiring loaded padle working in conjuction with sturdy Microswitch & Contractor.
  • VIBRATIONLESS & SILENT Fully Power coated and treated for rust prevention.
  • Thermostatically controlled S.S. Heater.
  • Designed for easy maintenance and servicing.
  • The modern & Sturdy designed in vaccum table for wrinkle free & shine less finishing
  • Powder Coated perforations ensure instantteous extremely powerful moisture extraction.


Technical Specification
ModelTable Top Size (mm)Over all Dimensions mm)Suction MotorPower Consumption Weight
WTF-01Utility Model200x400x8750.371KW70
WTF-02800x1300875x1400x9000.371KW80
WTF-031200x15001300x1650x9000.37+0.371.5KW125
WTF-04650x100650x1000x8750.371KW60
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Turnkey Projects
We undertake complete project like designing, supply, erection & commissioning of your following:
  • Complete steam boiler installation and steam piping for high pressure and low pressure steam flow and their system.
  • Thermic fluid/ Hot water heating piping and their system.
  • Compress Air Piping and their system.
  • Water piping for utility use and fire-fighting.
  • G.I. Ducking for hot and cold air distribution.
  • Thermal Insulation for hot and cold insulation.
  • Self support and wall mounted chimney.
  • Underground and Overhead storage tank for HSD/LDO/FO oil and chemical storage.
Turnkey Projects
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HSD/NG/LPG Small Package Boiler
Electrical Steam Boiler/Generator
Fully Automatic Non-IBR Steam Boiler
Thermic Fluid Heater/Hot Water Generator/Air Heater
Industrial Reverse Osmosis Plant/Mineral Water Plant
Softner/Dimineraliser
Institutional Reverse Osmosis/Domestic RO
Hydro-pneumatic system (pressure boosting system)
Steam Generator for Steam Bath/Aroma Bath/Herbal Bath
Boiler Water Chemical/Cooling Water Chemical
Garment Finishing Equipment
Turnkey Projects
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