Welmech Engineering Company Private Limited

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Energy Saving Industrial Furnaces

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We are engaged in the manufacturing of heating furnaces that finds its use in assorted industries. As the industrial furnaces are meant for heating we ensure that these are well insulated which is achieved by using refractory materials. The industrial heating furnaces differ in size and capacity depending upon its use and the industry where it is required


Quench Furnaces (SQF)
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Quench Furnaces (SQF)

We offer our clients quality range of integral quench furnaces that is used for calculating the carbon diffusion. These are used in various industries and we also offer the customized solutions for this product range as per the needs of the clients. We offer the respective figure to our esteemed clients:
  • Suitable for carburizing, carbonitriding, normalizing, annealing, case hardening with oil quenching facility
  • Available in gas fired and electrically heated versions
  • Protective atmosphere can be endothermic gas, methanol + n2 or rapid carbon
  • Supplementary washing machine with single chamber/double chamber and tempering furnace
  • Fully automatic with plc and pc based data logging/scada software system/o2 probe for furnace atmosphere control
  • In/out version & straight through
  • Available from 100 kg to 1200 kg gross loading capacity
  • Furnace conformance according to api-6a norms

Industrial Furnaces

Our company offers a wide range of bogie hearth furnace that is used for various industrial applications such as stress relieving, normalizing, hardening, steel casting plants and steel fabrication units. To recover the lost heat, we have also fitted our furnaces with recuperator that reduces the fuel consumption as well. These are rigid in construction and offer long refractory life, having a capacity upto 250 tons. Further, it also provides the temperature uniformity over the full volume of furnace within the range of 10 degree celsius. Bogie hearth furnace is used in various industries for the following applications:
  • Loading and unloading of heavy parts made easy
  • Available in electrical/oil/gas fired versions
  • Pre-programmed control of heating rate/soak time and furnace cooling possible
  • Motorized bogie drive and door openings
  • Single or double ended (shuttle type)
  • Firing of ceramic components
Industrial Furnaces
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Continous Furnaces
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Continous Furnaces

We manufacture a quality range of Mesh Belt Continuous Furnaces which is also known as Batch Type Tempering Furnaces. These are used in various industries and are customized as per the needs of the clients. Mesh belt continuous furnaces have an auto on/off control panel system. These are widely used in bright hardening, low case depth carburizing, bright quenching and carbonitriding. It offers a capacity of 50 kg/hr. to 1000 kg/hr. Some of the salient features of this product are as follows:
  • Automated operation
  • Automatic process control
  • Consistency results
  • Controlled atmosphere operation
  • Polymer quench (optional)
  • Available in electrically operated and gas fired versions

Rotary Furnaces

We are a well known name amongst the manufacturers of rotary hearth furnaces that is extensively used in the hardening and tempering of various items such as screws, nuts, chain links, springs, bearing races, needle and balls. In addition, these are also used for normalizing, soft annealing and stress relieving of many components. These are recognized for some of their remarkable features like gas carburizing and carbonitriding of a group of components produced such as gudgeon pins arbors, studs, rollers, bicycle and mass produced construction items. These are used in the areas such as:
  • Reheating
  • Selective carburizing
  • Forging
  • Hardening with external press quench
  • Programmable ht cycles
  • Fully automatic operation


Features:

  • Continuous operation
  • Programmable operation
  • Controlled atmospheric operation
  • Ideally suited for small parts
Rotary Furnaces
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Melting Furnaces
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Melting Furnaces

We are engaged in manufacturing aluminium heat-treatment pit type air circulation electrical and melting furnaces that have a lining done by ceramic fibre blanket & hysil block for fast heating and fast cooling. In addition, these consume low energy and are easy to maintain for the replacement of the heat element. These can be customized as well, as per the requirements made by the clients. Some other salient features of this product are as follows:
  • Easy connection for heating element
  • Separate connection box for easy connection from control panel
  • S. S. Pot increasing crucible & heat element life
  • Easy door system for opening & closing

 

The range of aluminium heat treating & melting furnace comprises:

  • Solutionising (precipitation) with rapid water quench facility
  • Homogeneous (for extrusions)
  • Ageing
  • Gas/ldo/electrically heated
  • Melting and holding furnaces (including tower melting)

Bell Type Furnaces

Bell Type Furnaces with partial vacuum and protective atmosphere are used in the areas such as annealing, normalizing and heating & rapid cooling. Some of the features of this product are as follows:
  • Controlled atmosphere operation
  • Automatic process control
  • Can handle large volume of charges
  • Economic operation
Bell Type Furnaces
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Annealing Furnaces
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Annealing Furnaces

we also provide annealing furnace to our clients. The process of annealing involves heat treatment that alters the micro structure of a material, causing changes in properties such as strength and hardness. This procedure is normally adopted in softening the steel and to improve its maintainability.

Pit Type Furnaces

Our company offers a wide range of pit type furnaces that are considered as the universal furnace as these are used for heat treatment under protective atmosphere. These are used for annealing, hardening, tempering gas carburizing, nitriding, carbonitriding and normalizing decarb. Available in various sizes, these are used in the application areas such as carburizing, carbonitriding, bright hardening, annealing, normalizing and nitriding. Some of the features offered are as follows:
  • Thermal isolation by ceramic fibre
  • Operation of top cover by pneumatic/hydraulic system
Pit Type Furnaces
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Heavy Duty Furnaces
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Heavy Duty Furnaces

We are a prominent heavy duty furnaces and grooved hearth type furnaces manufacturer which are widely used for heating parts. These are used in heating large castings and fabrications and are too large to be handled. These are manufactured using high grade material and are used in various industries.

Roller Hearth Furnaces

We manufacture a precision engineered range of roller hearth furnace that is suitable for castings and forgings. These are fabricated using high grade raw material and tested on various parameters to ensure that our range is flawless. Further, we also offer customization facility on the products as per the requirements of the clients.
Roller Hearth Furnaces
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Contact us

Mr. R. G. Satagopan (CEO)
No. 11-A/1, Development Plot, SIDCO, Industrial Estate, Ambattur
Chennai, Tamil Nadu - 600 098, India
Telephone:  +(91)-(44)-42270222/ 26252880/ 26256364

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