The MODU Systems we offer are fully assembled, wired and tested thermally before they are being sent to the clients’ base. This provides faster and expedient method of installing our hot runner systems. These systems eliminate all the problems related to wiring and hot Runner assembly. The range can also help to reduce hold-manufacturing time.
 
We offer ID Cards with every MODU System that enables the customer to look for elaborate data of their MODU System on our website, at anytime, anywhere in the world. The ID card contains the following information:
 

• ID No.
• Seller name
• Heater power T/C
• Gate & Heater Structure
• Connector & Wiring Diagram

We offer two types of MODU systems, namely:

• ECO-MODU System
• EZ-MODU System

ECO-MODU System

• These systems are assembled by essential parts of hot runner systems that are compiled of nozzle, manifold, connecting system and others. However to assemble eco-MODU System to the mold is very easy.
• It is very effectual as well as economical for molding a large product, for instance, car bumper, car instrument panel, pallet and others.
• The open nozzle and valve nozzle can be adopted for eco-MODU System.
• Both of hydraulic system and pneumatic system are compliant to eco-MODU System.
• Around the hydraulic cylinder, special cooling line is installed that forbids degradation of hydraulic oil and guarantees ideal valve pin operation.
• Hydraulic or pneumatic cylinder is assembled which is why piping for this cylinder is completely installed, machining of clamping plate for Cylinder area is simple and can be assembled easily.
• Lead wires of heaters and thermocouples are confined by special steel cover and full electrical wiring protects from any problem which can happen during your assembly of hot runner system to your mold.

 
EZ-MODU System

• The ez-MODU Systems we offer are simplified MODU System.
• Ez-MODU System is composed of manifold block, nozzle, mini holding plate, and connecting system.
• Above components are fully assembled and wired and thermally tested.
• Wires are fully protected by steel cover.
• An ID Card are supplied to customer.
• Only YURI nozzle and open nozzle are adoptable for ez-MODU System.

 
SEMI-MODU SYSTEM
 

• Semi-MODU system is a complete system, which is made of MODU system, nozzle, manifold, clamping plate, spacer plate, holding plate, and wiring system.
• Semi-MODU system is suitable for very large products, for instance, car bumpers, car instrument panels, pallets and others.
• The sizes of plates are minimized to remove any unnecessary assembly space for YUDO Hot Runner System.
• Semi-MODU system is fabricated to minimize time-taking steps more than 50% of existing hot runner system process because most of complicated parts for hot runner system are already assembled in semi-MODU system.
• Semi-MODU system is basically assembled in machined pocket of large cavity plate.
• Both Open and Valve Nozzles are adoptable for semi-MODU system.
• The wiring systems can be easily set up for customers through YUDO's ready-to-install wire kits.

We manufacture a wide assortment of manifolds that are designed using high class material sourced form trusted vendors. Our range is designed for family molds, which are fabricated using a computer simulation, and totally balanced by varying the flow channel diameters. These have gained huge appreciation in the market for their host of qualitative features and some of the specific features are given below:
 
Thermodynamic Features
 

• Sheath heaters are specially developed to insert on both of the operating surfaces of the manifold.
• A silver copper alloy is then molded on the top of the heaters.
• The process also enables us to optimize the temperature at the area of the gate with in 1% of the set temperature.
• In order to reduce heat transfer between the manifold and the mold, we use only components (riser pads) formed from low conductivity powdered metals.

Rheological Features

Our range of manifolds is totally balanced rheologically to make sure that the flow of material through the manifold to the cavities is of equal volume as well as pressure.

The manifold balance is received from a computer simulation of the individual application.
 
Mechanical Features
 
Reckoning upon the specification of the plastic material, we uses 3 different types of steel in order to conform to any chemical or mechanical requirements of the manifold.

We design and manufacture manifolds to replicate the customer's exact requirements, hence manufacturing will not proceed, until the designs are approved by the clients.

We have three standard Manifold thicknesses.
 
Unit: min

Manifold (H)	35	45	48
Manifold (W)	80	80	80
Sheath Heater DIA	6.7	6.7	6.7
Channel DIA	4.6	6.8, 10, 12, 16	22

The nozzles we manufacture have gained huge appreciation in the market for their host of qualitative features such as dimensional accuracy and durability. We offer these nozzles in various types such as BALA systems, MASS systems, YURI systems and many more. The nozzles are manufactured using premium grade material and finds application in plastic and other industries. Our range is available in various sizes that is marked by the name of type and determines the injection volume capacity of the nozzle. The injection volume differs in accordance to the resin used, thickness of the product, injection speed and gate diameter that further assists us to understand the various type of the gate system.
 
Specifications:
 
Nozzle reference guide
 

CLASS	BASIC SHAPE	GATE VESTIGE	NOZZLE TYPE
VALVE nozzle			BALA/YURI/MASS/ YUEN/YUMA/SINGLE
Open nozzle			BALA/YUEN
Special nozzle	Custom made	VALVE Open	Yuma/Side gate/Angel gate

 
Types of nozzles
 

CLASS	SPECIFICATION	OPEN GATE	VALVE GATE
BALA system	Suitable for most applications. Adjustable nozzle length to order.	YES	YES
YURI system (Patent)	Thermal expansion free design. Adjustable nozzle length to order.	NO	YES
MASS system	Fast cycle molding. Only in standard nozzle lengths.	NO	YES
YUEN system (Patent pending)	Small gate pitch, Only in standard nozzle lengths, Suitable for all engineering plastics.	YES	YES
Single VALVE III (Patent)	Small gate pitch, Only in standard nozzle lengths. Suitable for all engineering plastics.	NO	YES
YUMA system (Patent pending)	Small gate pitch, Only in standard nozzle lengths. Suitable for all engineering plastics.	NO	YES

 
Sizes of nozzles
 

TYPE	SIZE

		Temperature Controller We manufacture an assortment of precision engineered temperature controllers that are available in different specifications and have gained tremendous acknowledgement in the market. Our range is available in 8” mono LCD touch screen for ease of operation and are structurally stable that is made using advanced caster. The temperature controllers are available in different types with diverse specifications as per clients’ requirements.   Features   Input power can be charged very simply by the user, AC 200V / 3 Phase 3 Wires, AC 380V / 3 Phase 4 Wire. Graph temperature, current and power displayed.   Temperature Controller - CGF770   Easy conversion to 'StandBy' Mode In situations of temporary operation interruption, 'StandBy' mode is achieved with one touch of ? a button, it helps to save energy and protects resin degradation. Soft Start CGF770 delivers 30% of input power for 1 minute when the power is switched on. It removes the humidity from heaters and increases heater life. Thermocouple status display It displays the thermocouple conditions, open, short, and reverse. In case of troubles with thermocouple. It automatically changes to manual mode. Protection of over voltage It automatically discontinues the power input when input voltage is above a certain level. Temperature Controller - CGF770T   This model we offer is available with sequence timer (SIT700 card type) and considered as the multiple type of controller controlling temperature and time. The entire assortment have gained huge appreciation for the following features:   Operation of time and temperature can be set by using 8” Mono LCD touch screen at the same time. Compact design equipped with micro mini timer card (8 gates) Sequence Timer Graph displayed. Temperature Controller - CGF560   Full Digital, Auto Tuning, Micro Processor Unit based on P.I.D. Control. Completely Programmable, Real Time Monitoring & Operation. The Module parameter can be monitored and controlled at remote, by the central computer. Fully protected by screening, to avoid from electrostatic damage. One touch control, Stand-by, Lock & Alarm. Soft Start: Out-Put starts at 1 Volt and steps up in 1 Volt, increments up to 1/3 of the input Voltage Remote diagnostics check.

		Sequency Timer We design and fabricate an extensive range of sequence timers that have gained huge appreciation in the market for their accuracy, durability and high performance. The entire range is available is various models, which can further be customized as per clients’ requirements.   Sequence Timer - SIT700   Features   Power input selection SIT700 has two different input types, 24V and 220V, to match the power input of solenoid valve installed on mold. Mode A / Mode B type selection Mode A: On injection signal received, after delay time, and the gate opens until the end of the injection signal. Mode B: On injection signal received, after delay time, and the gate opens for opening time setting. Free injection signal power input It automatically finds the appropriate power setting either DC 24V, AC, 110V or AC 220V.   Environments   Main Power Input: AC220V / 50-60 Hz Signal Input Power: DC24V or AC220V Solenoid Valve Output Power: DC24V (Less than 100mA per Gate) or AC220V (Total less than 1A)   Composition of Control Module (PCB)   Control: Power unit, M.P.U. (Micro Processor Unit), Input/Output unit Display: Display unit, Switch Central Processing Unit   S.M.P.S.: To transform input AC220V to DC24V/1A, DC5V/1A M.P.U.: To control input/output and display RELAY: Solenoid Valve running element (DC24V or AC220V output) Sequence Timer - SIT500   Features   SIT500-Controls the Filling Sequence of the mold, by controlling the sequence and time each valve cylinders is operating. Each valve gate is allowed to be Open during the injection Cycle and is opened for a controlled time period. Eliminates and / or Changes the position of Weld lines. Sequence molding can eliminate weld lines and/or move the position of the weld lines to a required area or position on the component. Reduction of flow marks Raising the injection rate at each minimizes flow marks. Available in 2, 4, 6, or 12 zone units

		Heater & Thermo Couple We manufacture different types of heaters that are developed maintaining the quality and ensure that the customer gets the best possible heater performance. Our range undergoes precise inspection that unremittingly strains to eliminate heating elements with the slightest thermal disparity. The heaters are tested by using 100% power for 3 minutes. If there are any thermally unbalanced heaters, those are rejected during the manufacturing process.

		Take Out Robot We manufacture a wide assortment of take out robot that finds extensive application for forming injection molding machines available in different capacities ranging from 30 ton to 3000 ton. The range is offered is various type such as Traverse type and Swing type.   Traverse Type   MEGA Series Hx Series Yx Series SIGMA – M Series SIGMA – C Series FEC Series FA Series Ex Series SMUS Series Controller Series             Swing Type   This type is available in SMUS-V600 and SMUS-V600FH models.   It decrease its operation cost up to 30% comparing to its competitive models. Simple design by wiring into the system enables to be internal and external distinction. Strength user-based edge by adaptation of language choice, English, Japanese, Chinese, and Korean are selective

		Auxiliary System We provides absolute solution of auxiliary items in the production of injection molding by integrating all collected technologies, accurate and multifunctional controlling units, and reliable systems. Our range also provides high performance auto feeding system through deliberate cooperation with MORETTO in Italy.   Business Area Granulators Mold Temperature Controllers Coolant system Auto Feeding Material Transportation & Dehumidifier System

		Belt Conveyor We fabricate a wide array of belt conveyors that are manufactured using aluminum frame and resin belt that makes them light in weight and compact. The linkage with external signals from an unloader and other equipment intermittent the conveyance so that the stocking quantity if the product can be changed easily. These conveyors can easily transfer small to medium size injection molding machines and the flat belt surface can used as a table for finishing job. We offer various types of belt conveyors such as:   Balance Conveyors Slope Conveyors Controllers Steep Transfer Part Assembly Line Round Belt Conveyors   Length 2000(mm) Length 3000(mm) Length 4000(mm) Length 5000(mm) Length 6000(mm)   Width 200(mm) O O O O O Width 300(mm) O O O O O Width 400(mm) O O O O O Width 500(mm) O O O O O Width 600(mm) O O O O O

		Chuck Parts The chuck parts we offer are widely used in various industries and have gained huge acknowledgement for their exclusive features such as durability, dimensional accuracy and others. Our range of chuck parts comprise:   Mini Cylinders Container Cylinders Accessories for Mini Cylinder Product Conformation Sensors Mini Air Nippers (slide type) Air Nippers Blades Vacuum Generators Suction Pads Metal Stems Accessories for Air Piping Sliding Chucks Runner Chucks Quick Mount Chuck Attachment

		Auto Feeding System We offer a wide assortment of precision engineered auto feeding systems that are manufactured using qualitative material sourced from trusted vendors. The entire range has gained huge appreciation in the market for their exclusive features such as durability, high performance and reliability. Different types of auto feeding systems we offer encompass:   Dehumidifying Dryers Hoppers Blenders Dryers Cyclone Hoppers Blower