Wire Drawing Machines,Wet Drawing Machines,Wire Drawing Machines Manufacturer,Wet Drawing Machines Manufacturer,India
Dry Drawing Machines Material Handling Equipment
Wet Drawing Machines
Dry Drawing Machines Dry Drawing Machines
A professionally managed company, we are a well recognized manufacturer and exporter of wire machines like wire drawing machines for multifarious industrial requirements.
Continuous Coiler

Profile
Zenith Weld aids Pvt. Ltd. was established in the year 1989, with the vision to provide revolutionary machines for the field of wire industry and set a benchmark. We are a reputed manufacturer and exporter of a superior quality, innovative wire machines. Our products are better equipped to withstand abusive field conditions due to the improved impact and fatigue characteristics, designed into each item of our products range.

The blend of engineering excellence with the latest technical know-how, have made our products par-excellence. Our state-of-the-art technology covers the entire spectrum of the wire industry from bull block to super fine machines, and our products have been extensively used by a vast cross section of the industry from small scale sector to large industrial houses. All technical requirements of Wire, Cable and Wire Rope Industry can be realized with our comprehensive product range. Our quality conscious approach and the ability to manufacture customized machines have set us apart from the other names in the industry, and enabled us to cater to a huge clientele. We have a special market base in countries like the Middle East, Africa, Caribbean, Latin America and East Africa.

Our Products and Services
Zenith Weld aids Pvt. Ltd.'s products like wire drawing machines, wet drawing machines are high in performance, low in maintenance and are of superior value in terms of durability, time and cost. Our product range includes:

Pointing Machines Dry Drawing Machines Zenith Weld aids
Wet Drawing Machines
Dry Drawing Machine
Dry Drawing Machine

Type ZWD-00 ZWD-0 ZWD-1 ZWD-2 ZWD-3 ZWD-4 ZWD-5 ZWD-6 ZWD-7 ZWD-8
Block Size (mm) 900 750 650 600 550 500 450 400 300 200
Max. Pulling Force (kgf) 10000 6000 5000 3200 2500 1800 1600 1200 600 400
Power/Block(k.w.) 75-90 45-55 37 30-37 22-30 15-18.5 11.5-15 7.5-11.5 5.5-7.5 3.7-5.5
Inlet Size (max.)                    
M.S. (mm) 450N/mm2 26 20 12 10 8 5.5 4.5 4 3.2 2
H.C.(mm) 1200N/mm2 20 16 8 8 6 4.5 4 3 2.64 1.6
Aluminium (mm) 250N/mm2 30 25 18 12.7 9.5 9.5 6 6 3 2.6
Copper (mm)
600 N/mm2
30 20 16 12.7 8 8 6 5 3 2
Finished Size (mm)                    
H.C. (mm) 7 3 3 2 1.6 1.4 1.2 .7 .9 .45
M.S. (mm) 10 3 3 2 2 1.6 1.2 1.2 .7 .45

Aluminium (mm)

10 4 3 2 2 2 2 2 0.9 .45
Copper (mm) 10 4 3 2 2 2 2 2 0.9 .45
App. Weight (kg.) 4000 3500 3200 3000 2000 1800 1500 1400 1000 750
Dimensions                    
Length (mm) 1750 1560 1200 1140 1140 1000 1000 1000 775 725
Width (mm) 1500 1360 1050 1020 1020 880 880 880 645 600
Height (mm) 3200 3150 2700 2680 2600 2500 2500 2350 2080 1800

Pointing Machines
Flattening Machines Butt Welding Machines Galvanizing Plant


Stranding Machines Horizontal Spooler Continuous Coiler
Wet Drawing Machines
Dry Drawing Machines
Wet Drawing Machines

Type
NF Inter Machine
F Inter Machine
SS Inter Machine
F Medium Fine Machine
F Fine Machine
Model
WWD-7/9/11/13/15NF/I
WWD-11/13/15F/I
WWD-15/17/SS/ I
WWD-15/17F/MF
WWD-21F/F
Material
Cu./AI.
M.S./H.C.
SS
M.S/HC
M.S./H.C.
Inlet Wires Dia (mm)
3.2/4
2.5/2
2
1.6/1.2
.7/.5
Finishes Wire Dia (mm)
.4/.6
.4/.4
.4
.15
.1
No. of Dies
7/9/11/13/15
11/13/15
15/17
15/17
21
No. of Cone Blocks
2/2/2/4/4
2/4/4
4/4
4/4
4
Working reduction %
20.6
14.5
12
14.5
13
Basic reduction %
19
13.5
12
13.5
12
Finishing Speed (m/sec)
10/12/15
8/10/12/15
3-5/5
10/15
15-20
Drive Trans
Gears
Gears
Gears
Gears
Timer Belt
Main Drive (k.w.)
22.5/30/40
30/40
18.5/22.5
22.5/30
15
Control AC/DC/ Inverter
As Per Specs
As Per Specs
As Per Specs
As Per Specs
As Per Specs
Largest Step Dia
250
250
300
225
150
Extractor Capstan Dia
250
250
300/250
200
150
Cone Material
H.C.H.C./T.C.
T.C./ H.C.H.C.
H.C.H.C.
T.C. / H.C.H.C.
T.C. / H.C.H.C.
Spooler
Ind. Drive
Ind. Drive
Ind. Drive
Ind. Drive
Integral Drive
Bobbin Size mm (din spec)
400
250
250
250/200
160-200

Wet Drawing Machines
Galvanizing Plant Butt Welding Machines Flattening Machines


Pointing Machines Dry Drawing Machines Wet Drawing Machines
Continuous Coiler
Continuous Coiler
Continuous Coiler

Model 1 2 3 4
Capstan Diameter (mm) DB-400 DB-500 DB-600 DB-750
Wire range diameter (mm) 1-1.30 1.30-1.50 2-3.5 4-3.5
Max. Carrier capacity (kg.) 300 800 1000 1500
Max. Speed m/sec 10 10 6 4
Max. installed power (kw) 7.5 10 15 22.5
Drive A.C. Frequency/D.C/Eddy Current coupling1688

Horizontal Spooler
Stranding Machines Galvanizing Plant Butt Welding Machines


Flattening Machines Zenith Weld aids Zenith Weld aids
Pointing Machines
Horizontal Spooler
Horizontal Spooler

Model
HS-1
HS-2
HS-3
HS-4
HS-5
HS-6
HS-7
Flange dia of Spool (mm)
250
315
400
500
630
800
1000
Wire Range (mm)
.2 - .9
.2 - 1
.4 - 1.5
.4 - 1.6
.5 - 2
.6 - 3
1.6 - 5
Capacity (kg.)
25 - 30
53
110
215
430
1000
2000
Speed (m/s)
25
20
20
20
15
5
25
Installed Power (kw)
5.5
5.5
5.5
7.5
11
18.5
22.5

Continuous Coiler
Zenith Weld aids Dry Drawing Machines Zenith Weld aids


Zenith Weld aids Zenith Weld aids Zenith Weld aids
Wet Drawing Machines
Stranding Machine
Stranding Machines

Model Bobbin Capacity (kg) for steel wire No. of bobbins Range wires to be stranded Speed rotor (rpm) Power of Drive Motor (kw) Haul off capstan circumference (mm) Pay off bobbin/reel flange dia (mm) Take up bobbin/ reel flange dia (mm)
ZTS-630x 6B 430 6 1.6-5.0 400 30 4000 (dual) 630 1600
ZTS-630x 12B 430 12 1.6-5.0 300 55 4000 (dual) 1600 1600
ZTS-630x 18B 430 18 1.6-5.0 250 75 4000 (dual) 1600 2240
                 
ZTS-500x 6B 215 6 1.5-4.5 700/400 22.5/30 3250 (dual) 500 1600
ZTS-500x 12B 215 12 1.5-4.5 400/300 45 3250 (dual) 1600 1600
ZTS-500x 18B 215 18 1.5-4.5 400/270 55 3250 (dual) 1600 1600
                 
ZTS-450x 6B 156 6 1.4-4.0 700/500 22 3000 (dual) 450 1250
ZTS-450x 12B 156 12 1.4-4.0 500/330 37.5 3000 (dual) 1250 1250
ZTS-450x 18B 156 18 1.4-4.0 450/300 45 3000 (dual) 1250 1250
                 
ZTS-400x 6B 110 6 1.0-3.0 700/500 15 3000 (dual) 400 1250
ZTS-400x 12B 110 12 1.0-3.0 650/400 22.5 3000 (dual) 1250 1250
ZTS-400x 18B 110 18 1.0-3.0 600/350 37.5 3000 (dual) 1250 1250
ZTS-400x 24B 110 24 1.0-3.0 500/300 55 3000 (dual) 1250 1250
                 
ZTS-315x 6B 53 6 0.8-2.1 900 11.5 2000 (single) 315 710
ZTS-315x 12B 53 12 0.8-2.1 750 18.5 2000 (single) 710 710
ZTS-315x 18B 53 18 0.8-2.1 700 22.5 2000 (dual) 710 1000
ZTS-315x 24B 53 24 0.8-2.1 600 30 2000 (dual) 800 1120
                 
ZTS-200x 6B 14 6 0.4-1.3 1400 7.5 1500 (single) 200 630
ZTS-200x 12B 14 12 0.4-1.3 1200 11.5 1500 (single) 630 630
ZTS-200x 18B 14 18 0.4-1.3 1000 18.5 1500 (dual) 630 710
ZTS-200x 24B 14 24 0.4-1.3 900 30 1500 (dual) 710 800

Continuous Coiler
Horizontal Spooler Zenith Weld aids Zenith Weld aids


Continuous Coiler Zenith Weld aids Zenith Weld aids
Horizontal Spooler
Galvanising Plant
Galvanizing Plant

Type Thick Medium Fine
Applicable Wire M.S/H.C M.S/H.C M.S/H.C
Wire Range 4.5 - 1.6 2 - .71 .71 - .4
No of Strands 12 - 14 12-40 20 - 52
Zinc Coating Light/Heavy/Extra Heavy Light/Heavy Light
Energy Elec./Oil/Gas Elec./Oil/Gas Elec./Oil/Gas
Take up Equipment Horizontal/Vertical Horizontal/Vertical Horizontal/Vertical
Drum dia (mm) 650/600 550/500 00/200
Coil Weight (kg) Horizontal 150 - 200 150 25 - 30
Vertical Take up 500 - 800 500 - 800 0
Coiling Speed (mtr/min) 6 - 24 12 - 30 30 - 50

Zenith Weld aids
Zenith Weld aids Zenith Weld aids Zenith Weld aids


Zenith Weld aids Zenith Weld aids Zenith Weld aids
Zenith Weld aids
Butt Welding Machine
Butt Welding Machines

Model
BWM - 00
BWM - 0
BWM - 1
BWM - 2
BWM - 3
BWM - 4
BWM - 5
BWM - 6
H BWM
Installed Power (KVA)
50
35
25
20
15
10
5
3
1.5
Wire Range M.S. (mm)
26 - 12
14 - 8
12 - 8
10 - 6
8 - 2.5
8 - 2.5
-
-
2.6 - 1
Wire Range H.C. (mm)
20 - 12
14 - 8
10 - 6
8 - 3
6 - 2.5
4 - 2
-
-
2.6 - 1
Wire Range Cu. (mm)
25 - 16
12.7 - 8
8 - 3
6 - 2.5
5 - 1.5
-
4 - 2
1.5 - .5
1.2 - .5
Wire Range Al. (mm)
25 - 16
12.7 - 8
9.5 - 3
7 - 3
6 - 1.5
-
5 - 3
1.5 - .5
1.5 - .5

Zenith Weld aids
Zenith Weld aids Zenith Weld aids Zenith Weld aids


Zenith Weld aids Zenith Weld aids Zenith Weld aids
Zenith Weld aids
Flattening Machine
Flattening Machines

 
For Ferrous
Non Ferrous
Model
FM-250 F
FM-250 NF
Material
Low Carbon Steel Wire
Copper/Al. Wire
Wire Range
3.2 - 1.2mm
15 - 4mm
Roller Dia
250mm
250mm
Roller Material
AISI D2
AISI D2
Type
Single/tandem
Single/tandem
Control
A.C./D.C
A.C./D.C.
Take up Bobbin size
Flange
600mm
Barrel
500mm
Traverse
150mm
Bore
70mm
Flange
762 mm
Barrel
300 mm
Traverse
280mm
Bore
135 mm
Traverse
Rolling ring
Rolling ring

Zenith Weld aids
Zenith Weld aids Zenith Weld aids Zenith Weld aids


Zenith Weld aids Zenith Weld aids Zenith Weld aids
Zenith Weld aids
Pointing Machine
Pointing Machines

Model
HWS-1
HWS-2
HWS-3
HWS-4
HWS-5
HWS-6
HWS-7
Wire range (mm)
26 - 16
16 - 6
12.5 - 3
10 - 2
6 - 1.3
4 - 1
2.5 - 1
Material
Fe/Cu/Al
Fe/Cu/Al
Fe/Cu/Al
Fe/Cu/Al
Fe/Cu/Al
Fe/Cu/Al
Fe/Cu/Al
Roll dia (mm.)
150
150
150
125
100
100
75
Roll metarial
AISI - D2
AISI - D2
AISI - D2
AISI - D2
AISI - D2
AISI - D2
AISI - D2
No of Rolls
4
4
2
2
2
2
2
No. of grooves
5
8
10
12
10
10
10
Installed Power (H.P)
15
10
5
3/5
3/2
2
manual

Zenith Weld aids
Zenith Weld aids Zenith Weld aids Zenith Weld aids



We also deal in Material Handling Equipment, Wire Drawing Machines and Nail Making Machines.

The Turn key projects offered by us are:

We also provide integrated service and solutions to our customers as per their requirements. Presenting ourselves as a one-stop source for the wire industry, our team of experts design, develop, install and support the commissioning of various plants. We offer:
  • Plant for bright & annealed wires
  • Plant for galvanized wires
  • Plant for MIG welding wires
  • Plant for P.C. wires
  • Plant for alloy and cold heading quality wires
  • Plant for bead wires
  • Plant for stainless steel wires
  • Plant for strips
  • Plant for enameled wires
  • Plant for zinc wires
  • Plant for fourdrinier wires
  • Plant for brass wires
  • Plant for galvanized core wires, amour wire & amour strips
  • Plant for conductors (a) ACSR (b) AAC (c) AAAC

Strengths
Quality Assurance
Quality is a priority for us and we follow an international norm of quality. We thus lay a special emphasis on the raw materials procured and the manufacturing process. The raw materials are isolated from production process until approved by our experts of the metallurgical lab, and each product is "PIC Coded" (Product Identification Code) to allow traceability. We station our own QC (Quality check) personnels to ensure careful monitoring of the manufacturing process at every level.

Infrastructure
Our infrastructure is one of the strongest of the country; fully equipped with the state-of-the-art machinery. We have a well constructed, in-built manufacturing set up, with inspection and testing facility.

Team
We have a strong team of engineers, designers, researchers, managers and sales executive, with an in-depth knowledge of industrial trends and customer requirements. The motivation & innovation of the management team together with the skill and dedication of our work force ensures that each & every drawing and processing requirement is met accurately, promptly and adheres to the highest quality.

Range and Pricing
We have a range of products suited for various industrial requirement and we offer them at a competitive price.

Contact Us or Send us Online Query
Zenith Weld Aids Pvt Ltd
Contact Person : Mr. Deepak Tyagi
Address : C-164, Site No. 1, Bulandshahar Road, Industrial Area
Ghaziabad - 201 001, (Uttar Pradesh), (India)
Phone. : +(91)-(120)-2701269
Fax : +(91)-(120)-2700513
Cell : +(91)-9810139137
E-mail : tyagi@del2.vsnl.net.in, deepak@zenithmachines.com
Dry Drawing Machines | Wet Drawing Machines | Continuous Coiler
Horizontal Spooler | Stranding Machines | Galvanizing Plant | Butt Welding Machines | Flattening Machines | Pointing Machines

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