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ACTUALIZE CONSULTING ENGINEERS (INDIA) PRIVATE LIMITED

Bengaluru, Karnataka

| GST  29AAICA2725R1Z3

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Actualize Consulting Engineers (India) Pvt Ltd. is an Engineering Solutions company serving a select set of distinct needs in Product and Process Engineering. We partner Global Leaders in their quest to achieve sustainable competitive advantages through excellence in Engineering. Our cost-effective and customized services help our clients innovate and succeed in tough competitive landscapes.
Using best-of-breed practices and evolving methodologies we ensure consistent delivery of high quality solutions that adhere to all features, time and cost constraints. Call upon us to experience our dedication to your success.  
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Nature of Business

Service Provider

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

Annual Turnover

Rs. 5 - 10 Crore

GST Number

29AAICA2725R1Z3

Product Engineering
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Product Engineering

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In today's global competitive environment sustainable success depends on rapid innovation. We at Actualize, help in realizing your ideas by quickly moving them from Concept through Manufacturing to Market through defined processes and rich engineering expertise. Whether it is a small part or a whole new product our engineers will assume responsibility to produce manufacture-able designs that inherit the best of features at the desired cost.

Our team of experts, with vast manufacturing and shop floor experience design experience, ensures that the product we design is amongst the best in the industry meets varied feature requirements, conforms to industrial standards and balances manufacturing costs.

 

Product development:

Develop innovative products at considerably less costs, rich in features, and at shorter timelines - this is the mandate most Product Development teams work on. This makes Product Engineering a highly challenging and sometimes frustrating activity.

Actualize partners with Global Product companies to assist them with all aspects of the product development lifecycle – from concept through development to documentation.

Using Collaborative Tools, Practices and Methodology; Actualize enables Engineering Teams succeed ongoing challenges.

 Actualize's Product Development Services include:

  • Concept Engineering Covering Needs Recognition, Benchmarking, Synthetic Innovation, Feature Identification, Iterative Development, Quality Assurance, Documentation and Release Management.
  • Product Realization Bring established Concepts to reality and includes Iterative Development, Quality Assurance, Documentation and Release Management.
  • Collaborative Development Virtual Teams supporting various activities in desired Product Development phases.

Design Support:

Supplementary Design and Product Sustenance activities enage Engineering Resources for a significant amount of time. These activities are important but of lesser value than innovation and product development. Actualize deploys necessary resources to assist Engineering Teams with these activities: which include

  • Processing Engineering Change Orders Dedicated team for Requirement Assessment, Change Analysis, Change Implementation, Revision Updation
  • Data Archival and Release Management Revision Management, Product Data Management, Data Updation, Release Management
  • Documentation Product Manual creation, Design Data modifications, Animation

Data Translation:

Moving from 2D Design Platform to a 3D Design Platform, Mergers and Acquisitions, or Adoption of new Design Tools requires all legacy data to ported form the old file format to the new type. Porting of data is usually a tedious and effort intensive process. The costs involved in translation usually restrict or dissuade companies from moving from one CAD Software platform to another.

Actualize cost-effectively services needs with respect to Data Translation and Archiving through Defined Processes, Cutting-edge Tools, and highly trained resources. Actualize's involvement in the Data Translation and Archiving process ensures a - Cost Effective, High Quality, Rapid Turnaround Solution.

Specifically Actualize can help service needs pertaining to:

  • Paper to 2D/3D Translation 2D to 3D Digital Data Translation
  • Data Translation between different 3D CAD platforms

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Piping Design
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Piping Design

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All piping systems are engineered to transport a fluid or gas safely and reliably from one piece of equipment to another. The system may be easy to define as the pipe and supports from one pump to a tank or multiple tanks. However, there are almost other pipe branches in a system from drains, vents, safety relief, introduction of chemicals, extraction for other purposes, etc. It is also necessary to include all pipe support in the definition of a piping system, as the design and functioning of these supports have a great deal to do with the reliability and safety of any pumping system.

Typically a piping & Instrumentation Diagram (P&ID) drawing sets the fundamental requirements showing the pipe size, schematic of the equipment connections and primary branch connections. This is considered the starting point for Piping Engineering.

Our Service in Piping includes:

  • Preparation of scheme layout for power / process plants
  • Preparation of G.A Drawings
  • Preparation of Equipment Layout
  • Preparation of P & ID
  • Extraction of isometric
  • BOM generation
  • Detail engineering

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Integration and Customization Services
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All new generation Engineering Tools are equipped with programming tools that let companies customize the Tool, Integrate the Tool with downstream software products or Automate repetitive design activities. In turn Engineering divisions can save design time, reduce errors and standardize design processes.

Actualize has invested significant amount of time and resources to explore the various programmable options available in each of the popular tools and the level of Automation, Customization and Integration that can be achieved.

Actualize is your one-source expert for all needs pertaining to Automation, Customization and Integration.

 

Design Automation:

For a vast majority of industries, green-field design activities are an exception rather than the norm. In most cases Product Design follows set processes and practices with Engineering inputs at critical juncture. The Design Processes and Practices have gone through several iterations of refinement and are more-or-less stable.

Also, majority of Engineering effort is diverted towards creation of Design Data and Documenting the same rather than towards actual Engineering.

Design Automation is a cutting-edge solution that helps Engineering Firms reduce time taken for creating Design Data and Design Documentation.

Design Automation utilizes the Application Programmable Interfaces (APIs) in the popular CAD tools and embeds Software Logic that captures the Design Process and Practices. The Design Process then becomes a purely Engineering activity, with the software code prompting him for critical Engineering inputs and then on creating Designs from standard templates. The Designs thus created are accurate, can be tuned to accomodate thousands of variations and follow prescribed standards and practices.

Design Automation helps Engineering teams:

  • Reduce Costs
  • Reduce Design Timeline
  • Reduce deviation from Standards and Practices
  • Focus on Innovation rather than Documentation

Software Customization:

All CAD software are built to serve the generic needs of design professionals, but in corporate environment it may be required to customize tool-bars and menus so the most used tools are easily accessible.

Most CAD software do provide options to customize the tool bars to the needs of the designer, also new tools and buttons that perform specific tasks can be built and incorporated into the standard toolboxes.

Actualize is capable of developing customized CAD environments that ensure superior productivity of Engineers. The customized CAD environments can include:

  • Organized Menus & Toolbars
  • Multiple Tools merged into One
  • Custom Tools that perform specific tasks

Integration:

As Engineering teams are getting more integrated with the rest of the organization- either through PLM or PDM solutions or Extended ERP solutions, the need for parsing data from CAD Documents to these tools becomes increasingly necessary. An integrated system will ensure product data that is embeded inside CAD files are drawn into Enterprise Applications which will ensure superior decision making and seamless information flow.

PLM solutions serve many of the needs of extending Design Data to the rest of the organization, but at significant expenses, also in some cases may not integrate seamlessly with existing enterprise applications.

Actualize can help Engineering teams seamlessly integrate CAD applications with other enterprise applications, to ensure critical information residing inside CAD data can be ported to enterprise applications.

Actualize has expertise to Integrate CAD systems with:

  • Common applications like MS Word, MS Excel, Databases etc.
  • Enterprise systems
  • Design Calculators

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Electrical Layout Engineering
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We work on the basis of equipment load list and specifications to generate single line diagrams, specifications for electrical switchgear and equipment like transformers, motor control centers (MCC), breakers, starters etc.

We do detail design of the MCC and prepare component specifications and wiring diagrams; design the power and control cables; prepare the cable layout as per equipment and plant layout, cable tray and supporting structure layout and details.

We do detailing of the cable layout and cable schedule, material take-off and wiring diagrams. Similarly, we can make earthing system layout and provide drawings for laying out the earthing strips, earthing pits, interconnection diagrams, lightning protection system.

Most projects involve in-plant communication systems, public address systems and based on your specifications; we can undertake detailing of these including execution drawings for site work.

Our engineers have considerable experience with basic and detail engineering of control schemes for modern industrial plants and on the basis of customer equipment layout and process interlock requirement, detail out the control systems including various local and remote sensing devices, feedback instrumentation and the control panel including wiring diagrams and field cable layout.

  • Our experienced electrical engineering group excels in designing systems for:
  • Facility power systems, switchgear and lighting.
  • Electrical power, transmission and distribution lines.
  • Substations Motor control centers.
  • Uninterruptible power systems (UPS)           
  • Industrial Process Control Lighting and illumination system
  • Earthing and lightning protection systems
  • Power and control cable design and layout
  • Communication System

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Technical Publication & Multimedia
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Actualize provides a wide variety of Technical Publication & Multimedia services to its clients under different industry verticals like Aerospace, Automotive, Heavy Engineering, Health Science, etc.

Technical Publication services at Actualize involve creating, reviewing, editing and controlling technical documents for Products and Processes. Different types of technical manuals would include Non-Interactive, Interactive and Digital applications. We cater to major players under different industry verticals like Aerospace, Automotive, Shipping, Oil and Gas, Power and Process industries.

Our various solutions under Non-Interactive & Interactive Technical Publication include:

  1. Maintenance Manuals
  2. Safety Manuals
  3. Product Manuals
  4. Process Manuals
  5. PR Material
  6. Illustrated Part Catalogues
  7. Training Manuals

Our solutions for Digital application would include:

  1. Interactive flash application
  2. Computer Based Training application.
  3. 2D flash application
  4. 3D walk through / animation

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Managed Engineering Services
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Actualize is a professionally managed Engineering and Technology services provider. We have been working with world leading OEM’s, leverage global resources to provide engineering services wherever our clients need us to be.

Our Managed engineering services give client greater flexibility and let them to determine the extent of the engagement and the resources required.

We provide service from concept to commissioning, complete life cycle of a product. We provide professional and design consultancy services for customers in Aerospace, Defense, Heavy Engineering, Marine, Power Generation, Machine Tool and Tooling Industries. Our high value customized services help our clients innovate and succeed in tough competitive environment.

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Electrical System Design
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Electrical System Design

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Electrical system design is the design of electrical systems. Electrical systems are groups of electrical components connected together to carry out some operation. Often the systems are combined with other systems. They might be subsystems of larger systems and have subsystems of their own.Actualize provide electrical drafting and electrical design engineering services that are cost effective, timely and responsive to client needs. We follow NEC and IEC standards for designing Electrical Systems. Our electrical services include:

  • Functional specification (design): Document that goes into more technical details will be created. Application design uses the specification document as its basis. Here calculations will also used or referenced to support design decisions.
  • Flow diagrams:  It includes block diagrams indicating information and electrical power flow from component to component.
  • Schematic diagrams : Schematic shows the electrical interconnections between the components.
  • Wire harness (Cable Harness): Harnesses will be inserted into to the equipments as an assembly. Cable harnesses are widely used in many industries like automotive aerospace and industrial applications

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Tool Design

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Actualize with its extensive network of Tool Manufacturing associates provides turn-key Tooling services to various types of Tooling needs.

Highly experienced Tool Designers with several man-years of experience in Design as well of Tool Manufacturing ensure high-quality, seamless, cost-effective solution for essential all types of tool needs.

Our commitment to Tooling usually ends with Tool building and Product Trails. Our extensive partnerships with manufacturers of various sizes and abilities ensures that we consistently meet your stringent requirements and under strict timelines.

 Actualize has the capability to provide Turnkey Tooling Support for both :

  • Die Cast Dies &
  • Plastic Molds

Jigs and Fixture Design: Our Tooling engineers bring to bear multiple years of hands-on shop-floor experience in all aspect of Design. They are well aware of the requirements and constraints on Fixtures and strive to meet these challenges consistently in their Design activities.

Actualize's engineers have successfully delivered fixtures for:

  • Welding
  • Machining
  • Inspection
  • Assembly
  • CMM Holding

Manufacturing Support:

Actualize extends it Tool Design responsibility by participating in Shop-Floor activities: ensuring effective collaboration between shop-floor and design-table and thereby reducing Tool Development timelines and high-quality effective Tools.

Actualize also provides turn-key support to Tool Development, Prototyping and Reverse Engineer by bringing on board its Business Associates who are skilled in a specific domain and are experienced in collaborating with Actualize's engineers.

Client's will be relieved from managing multiple vendors and will have a single-point contact for problem resolution.

 

 

 

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