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Cleanroom Equipment

Providing you the best range of Laminar Air Flow Units, Sampling Booths, Dispensing & Sampling Booths, Air Showers, Cleanroom Equipment and De-Dusting Booth with effective & timely delivery.

Laminar Air Flow Units
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Laminar Air Flow Units

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Our team of skilled and trained professionals have been instrumental in the manufacture of Laminar Air Flow Units. These products are specially used in hospitals, research centers and many more industries. Tested as per the international standards of quality, these products provide exceptional service with have a long service life. Our trusted vendors always provide us with high quality material for the manufacture of these products. Keeping in mind the special needs and requests of the clients, we also customize these products if need be. The features of these products are as follows:

 

Features:

 

  • High quality

  • Better performance

  • Low maintenance

  • Varied sizes

 

Specifications :

 

Description

Specifications

Moc

MS powder coated/ SS 304/ SS 316

Pre filter efficiency

Super flow making EU 5 rating 90% down to 5 micron

Final supply filter efficiency

Super flow make mini plate hepa filter EU
13 ratings 99.997% down to 0.3 micron.

Working table

SS table cladded wooden base for strength

Grills

Perforated grill for pre filter

Instruments
pressure gauge lights
switch for gas stream

Make dryer, USA tube lights with
diffuser, UV lights with hour meter 3 pin socket, 15 amp-1no. on/off switch gas cock

Performance
class airflow (velocity)

ISO 5 (as per ISO 14644-1) 90+10 FPM

Noise level

Less than 70 DP

Vibration

Minimum

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Sampling Booths
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Sampling Booths

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Since the time of the formulation of our company, we have in the field of manufacturing a wide range of Sampling Booths. These products are tested as per the international standards of quality to ensure better performance with very low maintenance. These products are specially used to prevent the hazardous outflow of any dust powder while its sampling. Manufactured of raw material that is supposed to be the best in the market, these products are quite popular among our clients. We can also customize these products as per the clients' wishes and needs. The features of these products are as follows:

 

Features:

 

  • Designed in accordance with WHO-GMP

  • 3-Stage Filtration like Pre-filter, Fine Filter, HEPA filter

  • Heavy duty Low noise motor blower assembly

  • Suitable to accommodate to floor & table balances

  • Dispensing and Sampling booths Specification

 

Specifications : 

 

Description

Specifications

Type

Front Open

Direction of flow

Vertical

Material of Construction

SS304 / SS316 or CRCA Powder Coated

Cleanliness

Class 100 as per US FED STD 209E

Particle Retention

0.3 micron & Above

Noise Level

65dB on On Scale 'A' ± 5

Velocity

90 FPM ± 20%

Illumination

Fluorescent tubes diffusers

Pressure Differential

0-25 mm inclined Manometers / Magnetic Guage

Power Supply

230V Single Phase, 50 Hz

Pre-Filters

10 - 15 micron rating, 3-Layers of HDPE mesh, 6mm Pressure Drop

Intermediate Filters

3 micron & above, two layers of HDPE woven mesh and one layer of Non-woven polyester Bondex Media, 9 mm Pressure Drop, Efficiency 97%

Supply HEPA Filters

99.97% efficiency @ 0.3 micron rating

Exhaust HEPA Filters

99.97% efficiency @ 0.3 micron rating

Blower Assembly

Statically & Dynamically balanced DIDW type blower system

 

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Dispensing & Sampling Booths
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Dispensing & Sampling Booths are designed to give mixed air flow stream for product, operator and environmental protection and used to control the hazardous emissions of dust powder during powder dispensing/sampling process. 0.3 micron downward air stream deflects air-borne dust away from the operator breathing zone which is caused in handling operation. Dust particle available is being filtered at three levels of filtration prior to being circulated back to the booths air stream. For filling, refilling, weighing & sampling of Raw material & Components.

Features :

  • Three levels of filtration process
  • Components are designed for maximum chemical resistance

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Air Showers
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Air Showers

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Air Showers are self contained chambers installed at entrances to clean rooms and other controlled environments. They minimize particulate matter entering or exiting the clean space. Personnel and materials entering or exiting the controlled environment are scrubbed by high velocity HEAP-filtered air jets with velocities of 20-22m/s (4000-4300fpm). Contaminated air is then drawn through the base within the unit, filtered and recirculated.

 

Cleanroom Applications:

The greatest source of particulate contamination in a cleanroom is the operator. Air showers are installed between change areas and the cleanroom. The air shower enhances cleanroom operating protocol by serving as a reminder to all operators that they are entering a controlled environment. Personnel therefore develop the habit of gowning up properly before entering the air shower.


Product Highlights:


  • High velocity shower jets in excess of 20 m/s ensure efficient scrubbing action to remove particulate matter
  • Operating modes can be programmed in the field
  • The air shower is constructed of electro-galvanised steel sheets with an abrasion resistant oven-baked powder coated finish
  • Microprocessor controller supervises all functions
  • Mini-pleated HEPA filtration achieves > 99.99% typical efficiency at 0.3 micron particles
  • A disposable pre-filter with 85% resistance extends the life of the main filter
  • An emergency stop button is mounted on both sides of the shower
  • Indicator lights mounted on both sides of the air shower exterior regulate traffic flow in and out of the cleanroom
  • Permanently lubricated direct drive centrifugal blowers are used in conjunction with stainless steel air nozzles
  • All electrical components are UL listed/recognised

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Cleanroom Equipment
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Cleanroom Equipment

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An ever increasing number of companies require a facility to provide an environment friendly Cleanroom Equipment which enables the control of their process, particularly important for today’s telecoms/net space, defense, food, pharma, biotech and automotive industries. The ability to supply high quality, often ‘Box in Box’, type solutions has become paramount for businesses to function profitably.

 

Classified clean rooms are very familiar to the pharmaceutical, electronic, semi-conductor and wafer-fab industries, ranging from Class 100,000 up to Class 1 and are determined by the operation of the particular room or process. Clean rooms are classified by the cleanliness of their air. The method most easily understood most universally applied is based on ISO and CGMP Standards as given in the table.

 

Features :

 

  • High quality

 

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De-Dusting Booth
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De-Dusting Booth

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The De-Dusting Booth system is used to remove the loose particles/dust present on the receiving materials, which will be brought into the warehousing area before they are transferred into the quarantine area.

 

Sequence of Operation :


  • Vehicle arrives and docks at receiving bay
  • An operator starts the De-dusting chamber’s blowers first and then Conveyor – by pushing the buttons on the push button station
  • Loose material (one at a time) is manually loaded onto the conveyor
  • The material passes through the De-dusting chamber and on the exit side. These are again manually retrieved from the conveyor for further movements

 

De-dusting system shall basically consist of the following:


  • De-dusting booth (in SS304 - material of construction) - having INNER SKIN and OUTER SKIN. The air ducting with nozzles will be routed between the inner and outer skin
  • A roller conveyor of Width 1000 mm will be passing through this Chamber. Guides shall be provided up to the height of 100 mm from the top of the rollers
  • 2 Nos. of Centrifugal Supply Air Blower with Capacity – 4500 m3/hr, pressure of 100 mm wt., with primary (20 micron) filters at inlet & secondary (3 micron) filters at the outlet of the fan. In the chamber, nozzles to be provided on four sides (sides, top and bottom) to vent air on to the material containers
  • 4 nos of Primary Air Filters – washable type, Size 610 x 610 x 50 mm, 20 microns
  • 3 nos of Secondary Air Filters – washable type, Size 610 x 610 x 225 mm, 3 microns
  • The Entry/Exit points of the de-dusting booth shall be provided with PVC strip curtains
  • Air nozzles shall be suitably located at four sides - within the chamber - to blow the air on various surface of the DRUM or CARTON
  • The exhaust air is filtered with 20 micron and left into the room from the bottom of the chamber with a flange
  • Control Panel System shall be provided for conveyor and blowers. Interlocking shall be provided based on the process requirements

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Modular Cleanroom Systems
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A clean room is an environment, typically used in manufacturing or scientific research, that has a low level of environmental pollutants such as dust, airborne microbes, aerosol particles and chemical vapors. More accurately, a clean room has a controlled level of contamination that is specified by the number of particles per cubic meter at specified particle size. To give perspective, the ambient air outside in a typical urban environment might contain as many as 35,000,000 particles per cubic meter, 0.5 μm and larger in diameter, corresponding to an ISO 9 clean room.

Overview

Clean rooms can be very large. Entire manufacturing facilities can be contained within a clean room with factory floors covering thousands of square meters. They are used extensively in semiconductor manufacturing, biotechnology, the life sciences and other fields that are very sensitive to environmental contamination.

The air entering a clean room from outside is filtered to exclude dust, and the air inside is constantly recirculated  through high efficiency particulate air (HEPA) and/or ultra low penetration air (ULPA) filters to remove internally generated Contaminants.

Staff enters and leaves through airlocks (sometimes including an air shower stage), and wear protective clothing such as hats, face masks, gloves, and boots and cover all.

Equipment inside the cleanroom is designed to generate minimal air contamination. There are even specialized mops and buckets. Cleanroom furniture is also designed to produce a minimum of particles and to be easy to clean.

Common materials such as paper, pencils, and fabrics made from natural fibers are often excluded; however, alternatives are available. Cleanrooms are not sterile (i.e., free of uncontrolled microbes) and more attention is given to airborne particles. Particle levels are usually tested using a particle counter.

 Some cleanrooms are kept at a positive pressure so that if there are any leaks, air leaks out of the chamber instead of unfiltered air coming in. Some cleanroom HVAC systems control the humidity to relatively low levels, such that extra precautions are necessary to prevent electrostatic discharge (ESD) problems. These ESD controls ("ionizers") are also used in rooms where ESD sensitive products are produced or handled.

Low-level cleanrooms may only require special shoes, ones with completely smooth soles that do not track in dust or dirt. However, shoe bottoms must not create slipping hazards (safety always takes precedence).  Entering a cleanroom usually requires wearing a cleanroom suit.

In cheaper cleanrooms, in which the standards of air contamination are less rigorous, the entrance to the cleanroom may not have an air shower. There is an anteroom, in which the special suits must be put on, but then a person can walk in directly to the room .  Some manufacturing facilities do not use fully classified cleanrooms, but use some cleanroom practices together to maintain their cleanliness requirements.

 

 

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Garment Cubicle
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Garment Cubicle

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Garment Cubicle provide the premium solution to meet your garment storage needs while making a positive contribution to maintaining the cleanliness of your controlled clean room environment. Clean room garments can accumulate particulate contamination during storage and between laundry washes, which in turn may lead to lower product yields and increased product quality issues. These Garment Storage Cabinets are equipped with a blower and a HEPA filter in a fully contained enclosure constructed of powder-coated steel sheets, which will not shed particles or contaminate the environment of your clean room. They provide a solution for storing your clean room garments in a visible and organized manner, while at the same time removing particulate contamination from your garments as they are stored and removed.

 

The standard 6ft model is able to store approximately 24 garments within the enclosure, although the actual number will depend on how tightly packed the garments are. In addition, accessories such as an optional door and cleanroom hangers are available. The use of garment storage cabinets in general emphasizes to both your employees and visitors that the garment they are about to don will be used to enter a controlled cleanroom environment. It is a small but important investment that contributes to increased product yields and a better awareness of cleanroom standards and operating procedures.

 

 

Features : 

 

  • Solution for storing your clean room garments

 

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Air Shower Pass Throughs
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Air Shower Pass Throughs

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Pass Boxes and Air Shower Pass Throughs Controlling the ingress of particulate contamination into cleanrooms and other controlled environments is paramount in order to maintain the integrity of product and process. Personnel traffic is the most important factor which must be controlled. Esco Pass Boxes and Transfer Hatches are a cost effective solution as they allow materials to be transferred into the controlled environment without actual personnel movement. They may also be used to protect the external environment from egress of contamination, for example, in biological safety laboratory applications.

 

Features:


  • Mechanical interlock is reliable, maintenance- free, fail safe and maintains clean room integrity by preventing both doors from being opened at the same time
  • All Esco products are manufactured for the most demanding controlled environment applications
  • All components are designed for maximum chemical resistance and enhanced durability for a long service life
  • The main body of the pass box is constructed of industrial-grade electro-galvanized steel
  • The pass box base surface is constructed of stainless steel, making the work zone easy to clean.
  • Acrylic doors provide a clear view of the internal chamber

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Static & Dynamic Pass Through Boxes
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Static & Dynamic Pass Through Boxes Controlling the ingress of particulate contamination into cleanrooms and other controlled environments is paramount in order to maintain the integrity of products and process. Personnel traffic is the most important factor which must be controlled.

 

Mechanical interlock is reliable, maintenance- free, fail safe and maintains cleanroom integrity by preventing both doors from being opened at the same time.  All Esco products are manufactured for the most demanding controlled environment applications. All components are designed for maximum chemical resistance and enhanced durability for a long service life.

 

The main body of the pass box is constructed of industrial-grade electro-galvanized steel. The pass box base surface is constructed of stainless steel, making the work zone easy to clean. Acrylic doors provide a clear view of the internal chamber.

 

Features :


  • Mounting : wall/floor
  • Mechanical interlocks
  • Slide-up or swing doors
  • Shelves and special lighting

Specifications :


  • MOC : SS304/SS316 and GIPC

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