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Electrical Cable

Pioneers in the industry, we offer HT XLPE Cable, Instrumentation Cable, Thermocouple Cable, Special Application Cable, LAN Cables and CCTV Camera Cable from India.

HT XLPE Cable
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HT XLPE Cable

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We are reckoned firm of this domain engaged in offering an enhanced quality HT XLPE Cable.

Features:

  • Sturdy construction
  • Thermal resistance
  • Fine finish

Other Details:

  • Polycab is one of the largest manufacturer of variety of cables and an established name in India as well as abroad
  • Polycab Wires and Cables are most preferred with numerous installations throughout the country. The range of products includes Power Cables, HT XLPE, LT XLPE and PVC Cables, Instrumentation Cables, Telecommunication Cables (PI JD), Auto Cables, House wires and Flexibles
  • Polycab XLPE Cables upto 132 kV are manufactured at its modern manufacturing set up at Daman Technological upgradation and Polymer revolution has replaced the conventional paper insulated cables and thermoplastic insulated cables with cross linked
  • Polyethylene (XLPE) having better electrical, mechanical and thermal properties with reduced cable weight and dimensions.
  • Worldwide acceptable trends are adopted by Polycab in manufacturing of Extra High Voltage Cables upto 132 kV.
  • For over two decades Polycab’s aim is to manufacture cables of highest quality and to provide customer satisfaction that is unparalleled in the industry.

Advantages of Polycab XLPE Cables:

  • Higher Electrical Strength Retention
  • Higher Short Circuit Rating
  • Better Electrical, Mechanical & Thermal Properties
  • Easy Jointing & Termination

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Instrumentation Cable
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Other Details:

  • Unique Provides a wide range of cables suitable for process control and signal transmission
  • Power Generation 8: Distribution, Petrochemical, Fertilizers, Steel Plants, Oil refineries, Aluminium plants and other
  • Engineering Industries the process instrumentation plays a vital role in quality, productivity, economy and control of the entire plant
  • Foil Shielding or Braid Screening is the most important part of instrumentation Cable which are provided by Aluminium
  • Mylar tape with copper drain wire vs tinned copper simultaneously
  • Both the types have got their respective advantages
  • Armouring is provided to prevent the Cables from mechanical stresses
  • Shielding provides 100% Cable Coverage, necessary for electrostatic shield protection Because of their small size, foil shields are commonly used to shield individual pairs of multi-pair data cable to reduce crosstalk
  • They have less weight, bulk and cost less than screening and are generally more effective than screening in RF ranges it is more flexible but have a shorter flex life span
  • Drain Wires are used along with this to make termination easier and to ground Electrostatic discharges
  • The shortcomings are higher DC Resistance and lower mechanical strength
  • Shielding is selected for protection against capacitive (electric field) coupling where shield coverage is more important than low DC resistance
  • When possible sources of interference include TV signals, crosstalk from other circuits, radio transmitters, fluorescent lights or coupling equipment, for MATV, CATV, video, networking, computer llO cable in office
  • Industrial or commercial environment where ambient EMI levels are low
  • Screening consists of groups of tinned or bare copper or aluminium strands, one set woven in a clockwise direction and interwoven with another set in a counter-clockwise direction
  • It provide superior structural integrity, while maintaining good flexibility and flex life
  • These are ideal for minimizing low frequency interference and have lower DC resistance than shielding 
  • Screening is effective at audio. as well as RF ranges, Generally
  • The higher the braid coverage, the more effective the screening
  • However, the trade-off between cost and screen coverage must be considered
  • Typical screen coverages are between 80% and 95%
  • Coverage of 100% is unattainable. Other features to consider are the weave angle, strand diameter, number of carriers (strand groups) and the number of ends (strands)
  • They are generally bulkier and heavier than other shields and in some cases
  • Harder to terminate because the screen must be combed out and pigtailed
  • Screening is selected for superior performance against diffusion coupling
  • Where low DC resistance is important and to a lesser extent capacitive and inductive coupling, when possible sources of interference exhibit low impedance characteristics, such as motor control circuits and switches which operate inductive loads
  • For computer to terminal interconnect for process, instrumentation or control applications

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Thermocouple Cable
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Thermocouple Cable

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Application:

Used for connecting the thermocouple to the control and measurement devices (pyrometers etc.) that may be some distance away from the thermocouple in the control room. Conforming to standard specifications like IS 8784. ANSI MC 96.1, DIN 43714. 43 Sill-0163, BS 4937 (Pt-30).

Other Details:

  • Configuration: Single Pair/Multiple Pair usually upto 24 pairs. Higher pairs on customer's request
  • Conductor: As per Cable Codes KX, KX(A), JX, TX, EX, SX/RX, Bx, 16, 18 & 20 AWG
  • Primary Insulation: PVC/HRPC
  • Screening: Individual or overall Aluminum Mylar tape screened with ATC Drain wire
  • Inner Sheath: PVCJHR PVC/FRLS PVC/FR PVC
  • Amazing: Gl Round Wire/Flat Strips
  • Outer Sheath: PVC/HR PVCIFRLS PVCIFRPVC

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Special Application Cable
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Features:

  • Copper Conductor Cables for both High and Low Voltage
  • Industrial Flexible Cables
  • Aerial Bunched Cables for both High and Low Voltage
  • FRLS / HR Cables for both High and low Voltage
  • Airport Lighting Cables
  • Cables for other Special Application

Future Expansion Program:

  • Domestic Cables
  • Instrumentation Cables
  • Elastomeric Cables
  • Mining Cables
  • Extra High Voltage Cables
  • Turnkey Cabling Projects

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LAN Cables
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Description:

Polycab brings to you LAN Cables best suited to your specific Applications. These are certified by the world renowned Under Writers Laboratories Inc. USA (UL). The Cables are verified to the performance category - 5 / 5e requirements of TIA/EIA 568 - A & UL 444 for Transmission performance. Polycab Lan cables are suitable for voice, Data, Video and Low Voltage Control, It is suitable for all LAN topologies including Horizontal and Vertical distribution Plenum and Riser. The conductor is made of Electrolytic plain annealed solid copper of size 0.5 mm., High quality Polyethylene Insulated with suitable colour code, twisted pair, Unshielded light grey PVC Jacketed with improved fire characteristic meeting requirements of IEC - 332 - high oxygen and temperature index. The UL ISO - 9002 certification ensures the quality of cables and its intended performance.

Features:

  • Low attenuation and crosstalk
  • Low Structural return Loss
  • UL verified cables

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CCTV Camera Cable
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CCTV Camera Cable

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Specification:

3+14+15+1
25028003300


Additional Information:

  • Item Code: T-4

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HT XLPE Power Cable
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We have marked a distinct position in the market by providing a high quality range of HT XLPE Power Cable.

Features:

  • High strength
  • Accurate dimensions
  • Durability

Other Details:


  • Cross Linked Polyethylene Cable I.E. XLPE Cable was developed in late 1970 to overcome the susceptibility of PILC Cables to ingress of moisture
  • Hence the advent of XLPE cables marked the beginning of a gradual but steady replacement of Paper Cables in almost all voltage applications
  • The excellent thermal properties of XLPE Cable permit maximum continuous conductor operating temperature of 90 o C and short circuit temperature of 250 o C
  • Moreover, it has low dielectric loss, which does not vary much over the entire operating temperature range
  • These characteristics, along with the low dielectric constant, make
  • XLPE Cable particularly suitable for high voltage applications. Given below are additional outstanding features
  • High Continuous Current Rating: Its ability to withstand higher operating temperature of 90 o C enables much higher current rating than those of PVC or PILC cables

High Short Circuit Rating:

  • Maximum allowable conductor temperature during short circuit of 250°C is considerably higher than for PVC or PILC Cables resulting in greater short circuit withstand capacity

High Emergency Load Capacity:

  • XLPE Cables can be operated even at 130°C during emergency, therefore in systems, where cables are installed in parallel
  • Failure of one of two cables will not bring down the system capacity for some time

Low Dielectric Losses:

  • XLPE Cables have low dielectric loss angle
  • Moreover, these losses occur continuously in every charged cable
  • whether it carries load or not
  • Hence use of XLPE Cable at higher voltage would result in considerable saving in costs

Lower Charging Currents:

  • The charging currents are considerably lower permitting close setting of protection relays

Easy Laying and Installation:

  • Low weight and small bending radii make laying and installation of cable very easy
  • The cable requires less
  • supports due to low weight

High Safety:

  • Cables have High safety against mechanical damage and vibrations

Applications:

  • Used extensively in all power generating plants and industrial plants
  • Used in chemical and fertilizer units where cables are exposed to chemical corrosion
  • Used in heavy industries where severe load fluctuations occur
  • Used in systems where there are frequent over voltages
  • Used at higher ambient temperatures on account of their higher operating temperatures
  • Used even under most difficult cable route conditions such as city distribution network


Additional Information:

  • Item Code: 33KV

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Fibreglass Cable
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Fibreglass Cable

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We are the leading organization in the industry to provide our clients the best quality array of Fibreglass Cable.

Features:

  • Ruggedly constructed
  • Optimal strength
  • High insulation

Specification:

AMPSMMSq. MMPrice In RS
316 x 0.251100
524 x 0.20.75175
732 x 0.211950
1048 x 0.21.52350
1580 x 0.22.53350
2056 x 0.345100
2785 x 0.367500
34141 x 0.31012300
45226 x 0.31619900
60354 x 0.32533500
75220 x 0.453546900
100314 x 0.455064250
175440 x 0.457093500
225597 x 0.4595125000
275755 x 0.45120156000
300943 x 0.45150194000
350116 x 0.45185245000

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Telephone Unarmoured Cable
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Specification:

Price In RS. Per Coil 100 Mtr

No. in PairsSize
0.51 mm0.61 mm0.71 mm
1 Flat5959951295
2109516502090
3165024903150
4219533504150
5279541505250
6329549006275
7379557757295
8429566008350
10549582501050
158501237515675
20109901650020700
25136502065026125
30189902885036550
35249903300041800
40279904125052250
50399006187578500
755598082500104500


Additional Information:

  • Item Code: T-1

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Telephone Armoured Cable
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Telephone Armoured Cable

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Being a noteworthy enterprise of this industry, we are offering a wide spectrum of Telephone Armoured Cable.

Features:

  • Impeccable strength
  • Excellent thermal conductivity
  • Rugged design

Specification:

No. In Pairs0.51 MM0.61 MM0.71 MM
1405558
2456065
3566580
4627090
56090110
67799125
787109155
895119175
10110150210
15150195235
20190275310
25240300350
30290360400
35340415450
40390460500
50490600700
75620850920
10072510601200


Additional Information:

  • Item Code: T-2

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LT XLPE Cable
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LT XLPE Cable

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Description:

Polycab has established its name in India and abroad for its quality and commitment to customer satisfaction. To meet ever increasing demand of polycab cables, polycab has put up a new state of the art manufacturing unit at Daman (U.T.). The manufacturing of XLPE insulated heavy duty cables is by adaptation of latest technology.

The XLPE cables are manufactured as per IS-7098 Part-1 & Part-2 and can also be manufactured to meet the requirements of any of international standards like BS-5467, IEC-60502, DIN etc. The XLPE compound used is obtained from reputed international sources, meeting all required parameters. The cables are manufactured in highly quality conscious environment with testing and inspection from raw-materials to finished cable stage. The assurance to the quality is further ensured by ISI certification on cables and ISO-9002 certification by UL, USA.

The advantages of XLPE Insulated cables in comparison to those of PVC insulated cables are as under:

Technical Advantages:

  • Higher current rating, higher short Circuit Rating (Approx. 1.2 times that of PVC)
  • Thermosetting in nature
  • Higher insulation resistance - 1000
  • times more than PVC cables
  • Higher resistance to moisture
  • Better Resistance to Surge currents
  • Low Dielectric Losses
  • Better resistance to chemicals and corrosion
  • Longer Service life
  • Comparatively higher cable operating temperature 90° and short circuit temperature 250°C

Commercial Advantages

  • Lower laying cost because of comparatively smaller diameter of cable and lighter weight
  • Requiring less size of cable trays / supports
  • One size lower cable can be used as compared to PVC insulated cable
  • Density of XLPE is lower than PVC

Selection of Power Cables:

  • Power cables are generally selected considering the application
  • However following factors are important for selection of suitable cable construction required to transport electrical energy from one end to the other
  • Maximum operating voltage
  • Insulation level
  • Frequency
  • Load to be carried
  • Possible overloading duration & magnitude
  • Route length and voltage drop

Plant Safety Requirements:

  • All sizes of Polycab XLPE cables are designed to standard operating conditions in India and abroad
  • The standards adopted are considering the geographical /climatic conditions and general applications of power for utilities, distribution and general purposes
  • The cables are manufactured conforming to Indian & International specification for XLPE Insulated cables
  • Customer specific requirements can also be met
  • Polycab manufacture a wide range of cables, so it is important that while placing enquiries or orders, as much information as possible should be furnished, so that the enquiries and orders are dealt quickly and efficiently

Parameters required are as under:

  • Voltage Grade - 650 /1100 Volts
  • Relevant Indian Standard - IS-7098 (Part-1) - 1988 or International standard - IEC-60502 & BS-5467/DIN
  • Number of cores. - Single, Two, Three, Three & Half or Four Cores
  • Conductor - Size, wherever applicable size of reduced natural conductor
  • Conductor Material - Copper / Aluminium
  • Type of Insulation - XLPE
  • Type of Inner Sheathing -PVC Wrapped/PVC Extruded.
  • Type of Armoured - Unarmoured/Strip Armoured/Wire Armoured/Tape Armoured
  • Type of Outer Sheath - PVC/Flame Retardant/Flame Retardant Low Smoke/Zero Halogen (LSOH)

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3 Core Flat Submersible Cable
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Other Details:

‘Polycab Special’ 3 Core Flat Cables are manufactured for critical space requirement, protection against indefinite immersion in water under specified conditions, protection against rain-water and against ingress of small solid foreign bodies.

‘Polycab Special’ 3 Core Flat Cables are produced from best quality electrolytic copper, which is drawn, annealed on-line and bunched on automatic machines to ensure flexibility and uniform resistance. The conductors are insulated with a special grade of PVC on sophisticated co-extrusion lines. Outer sheath consists of highly abrasion resistant PVC compound impervious to grease, oil and water etc.

‘Polycab Special’ – 3 Core Flat Cables (as per IS 694: 1990 – ISI marked):

ConductorInsulationSheathConductor
Resistance
@ 20° C (Max.)
Ohms/km
Current Carrying
Capacity @40° C
Amps
Area (Nom.) Sq. mmNo/dia. of strands mmThickness
(Nom.) mm
Overall dimensions
Thickness (Nom.) mmSize (Approx.)
(W x T) mm
684/0.31.11.418.6 x 8.03.337
1080/0.41.31.623.4 x 10.01.9151
16126/0.41.41.827.0 x 11.41.2168
25196/0.422.235.4 x 15.00.7886
35276/0.42.12.239.3 x 16.30.554110
50396/0.42.22.445.7 x 18.50.386145

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Elastomer Cable
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Elastomer Cable

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Other Details:

  • Unique Elastomeric rubber is an insulating material with high dielectric strength having a decent property of more insulation resistance and flexibility
  • Cables are more suitable for an application in Elevators, Furnace, Reeling and Unreeling, Heater-Lead. Electric- Iron Lead and other High Dielectric or flexible application
  • There are various types of compounds to be used according to the grade and properties as per relevant IS such as general-purpose compound. (Heat Oil 8 Flame Retardant) Compound and high Temperature Compound
  • Unique rubber cables are manufactured confirming To 15: 9968/?1-1/ 1988 for working voltage up to and including 1100 volts

Specification:

Type of InsulationMaximum OperationShort CircuitMinimum Operation
VIR/TRS60200-55
EPR90250-50
PCP90200-40
NBR90200-30
CSP90250-35
Silicon150/180350-55

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Screened Armoured Cable
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Screened Armoured Cable

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Specification:

No. in PairsSize
0.50 sq. MM0.75 Sq. MM1.0 Sq. MM1.5 S. MM
2758897115
38499117140
497118137165
6122170200250
8143200240300
10188235280355
12215268320410
14230305365435
16255335395495
19285375430570
20298390455600
24340430545695


Additional Information:

  • Item Code: S-1

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Copper Control Cable
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Copper Control Cable

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Specification:

Size in Sq. mm.2 Core3 Core3.5 Core4 Core
4215000278600-350000
628600080000-481198
10438000598000-730100
16556932788600-1031800
25-119605514410121589125
35-167243019116502209252
50-234488127283123112662
70-326986238007644338275
95-45000005300000-
120-56160006746774-
150-68600007878000-
185-85640009996000-
240-1125400013107000-


Additional Information:

  • Item Code: C-2

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Coaxial Cable
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Coaxial Cable

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Specification:

RG-59RG-6RG-11
120017003800


Additional Information:

  • Item Code: T-3

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PVC Insulated Heavy Duty Cable
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