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Our product range includes a wide range of Coolant Cleaning, Glass Working, Semi Automatic Centrifuge Separator, Solvent Recovery System, Water Treatment Systems and Fully Automatic Centrifuge Separator.

Coolant Cleaning
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Coolant Cleaning

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For Coolant Cleaning, the Separators prove to be extremely cost-effective as NO FILTER MEDIA is required and there is a drastic SAVING IN COOLANT TOP-UP requirement. Additionally, since the Fines are removed (above 3 microns), there is a major SAVING IN TOOLING COST and a DROP IN PRODUCT REJECTION RATE during machining operations. Other advantages are :

• Improvement in Component Quality, no pitting observed on components

• Removal of Bacteria (no foul smell to coolant)

•Space saving

Cleaning efficiency of above 95% of all particles > 3 microns is possible with centrifuge separators.

The Centrifuge Separators prove highly beneficial for machining process like Brushing, Honing, Lapping, Deburring, Grinding, Cutting, Drilling, Vibratory Finishing, Cold Forming, Wire drawing etc. Moreover, the Separators are suited to different materials like Ceramics, Cast Aluminum, Glass, Tungsten Carbide, Molybdenum, Carbon, Brass, etc. in addition to Steel.

STA is supplying these separators to OEMs like Fässler, Paul Ernst, Präwema, Recomatic, Dama and many others for above application.

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Glass Working
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Glass Working

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Centrifugal Separators find a special application in Optical glass, Flat glass, Solar Glass, Glass Ceramics industry. The Separators clean the precipitation tanks efficiently, using minimum of space and no chemicals and no filters/disposables. The high centrifugal force produced acts effectively on the glass particles, even down to 1 to 3 microns.

Clean water improves the grinding performance and increases the life of coolants, tools and the machine. The sludge is in dry form and the separators save water, time, disposal costs and loads of space.  The flocculation chemicals become absolutely obsolete and there is no more clogging of grinding  wheels or system pipings, and the water stays free from salt and the machine stays free from rust.

A wide range of automatically back-flushing Micro-Filter ClearTube are available for outstanding water filtration of 1-3 microns (NAS7/8). CTS Filter bodies contain seven or more filtering cartridges, depending on the flow rate class. The back-flush cycle is done with compressed air, controlled by differential pressure measuring, even after thousands of cycles still rapidly and without performance loss. The back-flushed slurry is fed directly into a Centrifugal Separator, which is cleaning the conventional grinding water simultaneously and which is hence fulfilling a dual function

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Semi Automatic Centrifuge Separator
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Usage/ApplicationPaint Sludge Removel,Phosphate Sludge Removal,Oil Cleaning,Coolant Cleaning,Water Treatment,Waste Water Treatment Glass Fines Separation,Biological Treatment,Solid-Liquid Separations,Degrease Sludge Removal,Solvent Recovery,Sludge Dewatering
Power Source1,5 kW
Automation GradeSemi-Automatic

Centrifuge Separators - Semi Automatic Features
  • Separates 7-12 kg sludge per cycle
  • Continuous feed, 120 lpm
  • High efficiency separation, up to 5 microns
  • Power 4 kW
  • Advanced PLC Controls with timer
  • Compact
  • Unlike conventional systems for removal of sludge, better cleaning results are obtained using centrifuge separators. Centrifuge separators do not have a filter media and hence do not have choking problems or recurring filter media costs. The semi automatic separator is of a continuous feed, on-line separator, having very high solid-liquid separation efficiency up to 5 microns.

    The semi‐automatic centrifuge separator basically consists of housing with a rotor. The special rotor arrangement spins at a very high speed, thus developing the necessary G-force to separate the most difficult of sludge from the water. During operation, the sludge with water (or oil+fines) is introduced in the separator from the top. The sludge suspension is accelerated on rotor speed and guided towards the outer diameter via an impeller hub. The solid particles are pressed against the inner side of the sludge insert. Due to the high rotation speed the separated clean water develops approx. 0.5 bars pressure and is routed back to process.

    After the preset time is over, the sludge suspension supply is automatically stopped and the rotor decelerates. At standstill, the residual water is drained. The separator is manually opened and the sludge insert is removed for sludge cleaning. The cleaned sludge insert is replaced inside the separator and the process is restarted. The PLC control system manages the timing and safety features of the separator.

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Solvent Recovery System
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Solvent Recovery System

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MaterialCopper/ Stainless Steel
Capacity15 lt. 3.96 USGal
Temperature180 DegreeC 356 DegreeF

Solvent Recovery System Features
  • Distillation process
  • Used solvents restored to original nature
  • International Safety Regulations
  • Models available for various capacities
  • Solvents, which are used for the cleaning of spray guns & tools, are very expensive. These solvents can be effectively recycled to reduce the production costs and avoid major disposal costs.

    The recycling units make it possible to restore & reuse the solvents for an almost endless number of times, for the cleaning application. By means of a simple distillation process the original nature of the used solvents is restored by separating from the polluting substances such as paints, resins, inks, oils, greases, etc. The regenerated solvents are then collected outside the unit and forwarded to their next application. The polluting substances remain, as distillation residues, in a heat resistant plastic bag and depending on their composition, will be sent as inert materials, in maximum concentration condition, to special companies for further treatments.

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Water Treatment Systems
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Water Treatment Systems

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Applicable IndustryChemical/Petroleum
Automation GradeManual
TypeWaste Water Treatment

Water & Waste Water Treatment Systems Features
  • Systems suggested as per water/waste water quality
  • Reuse of water
  • “Zero Discharge” systems
  • Continuous & Batch type plants available
  • A. Continuous Physical-Chemical Waste Water Treatment Systems

    Depending on the type of waste water and requirement of process water or discharge limits, the treatment system is designed and planned with the use of high technology equipment. Re-use of waste water is likewise possible with the addition of membranes and filtration systems. Systems can be fully automatic or semi-automatic designed according to the requirements. These treatment systems are suitable for high quantity of waste water production.

    B. Batch Waste Water Treatment Systems

    Batch systems (fill-run-discharge) are used for small amount of waste water and for not continuous processes. Automatic, semi- automatic and manual running systems type exist. Waste is flocculated, coagulated and precipitated in the same tank. 70 lts, 300 lts, 500 lts, 1000 lts and 2000 litres deliveries are available for this kind of system. We offer special solutions for different processes with different special chemicals formulation.

    C. Biological Water Treatment

    Removal of organic pollution in waste water occurs by using both aerobic and anaerobic bacteria in the systems. This process is especially used for civil or industrial waste water with organic pollution.

    D. ION Exchange Resin Distillation Systems

    In demineralization process, ions in the water are partially or totally removed. Anionic-cationic or resins with mixed bed are used in many industrial applications such as textile, galvanic industry, electronic areas, food industry and operation of steam generators.

    E. Reverse Osmosis Systems

    In this system, the application of a higher pressure than the osmotic one through the membranes allows the purification of the water from the minerals by about 99%. With this method, a part of the inlet water is desalinated while the remainder is discharged as a concentrate.

    F. Filtration Systems

    SAND FILTERS, ACTIVATED CARBONS AND SOFTENING FILTERS
    These filtration systems can treat process or pre- purified discharge water in the respect of the outgoing requirement. They are made on pre-set design basis. Sand filters remove suspended and/or colloidal bodies in the water.

    In activated carbon filters it occurs the removal of colour, of organic substances and odour. In softening filters, the ions responsible for water hardness re removed by ion exchange resins.

    Systems can be either automatically operated with valves and specific automation systems or manually operated.

    We can also supply the design of filtration systems for reusing water outgoing the purifications systems as well as process water.

    G. Evaporation - Concentration Systems

    Vacuum evaporation system can be used to efficiently treat a wide range of waste water from many industrial processes. Distillation effectively resolves the problem of the disposal of industrial polluted water, concentrating as much as possible the polluting products such as inks and heavy metals and recovering the water that, distilled, can be reused in the production cycle.

    H. Sludge Dewatering Systems

    Dewatering systems are used for draining water from the sludge (from 20% to 70% of dryness). In this way it is possible to reduce disposal costs

    I. Hydrofilter

    This unit is a dewatering system for final drainage of our more performing water treatment systems (Hydrofloty 12-24-36 M); it is equipped with a belt plus a filtering tissue with level automatic sensor for the tissue moving forward.

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Fully Automatic Centrifuge Separator
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Usage/ApplicationPaint Sludge Removel,Phosphate Sludge Removal,Oil Cleaning,Coolant Cleaning,Water Treatment,Waste Water Treatment Glass Fines Separation,Biological Treatment,Solid-Liquid Separations,Degrease Sludge Removal,Solvent Recovery,Sludge Dewatering
Automation GradeAutomatic

Centrifuge Separator – Fully Automatic Features
  • Completely automatic separation and sludge removal
  • Easy to operate control panel with safety systems
  • Noise and vibration damping with double casing, silicon sand filled
  • Redundant speed and vibration monitoring
  • Centrifuge separators do not have a filter media and hence do not have choking problems or recurring filter media costs. The fully automatic centrifuge separator is of a continuous feed, on-line separator, having very high solid-liquid separation efficiency up to 5 microns particle size.

    The fully automatic centrifuge separator basically consists of housing with a rotor. The special rotor arrangement spins at a very high speed, thus developing the necessary G-force to separate the most difficult of sludge from the water. During operation, the sludge with water is introduced in the separator from the bottom. The sludge suspension is accelerated on rotor speed and guided towards the outer diameter. The solid particles are pressed against the inner side of the sludge insert. Due to the high rotation speed the separated clean water develops approx. 0.5 bars pressure and is routed back to process.

    After the separation cycle is over, the rotor decelerates and the residual water is drained. The separator comes to a halt. At standstill, the scrapping drive is automatically activated and the sludge is automatically cleaned. The sludge falls into a trolley placed below the separator. The separator is automatically flushed with water and the cycle keeps repeating. The advanced PLC control system manages the timing and safety features of the separator.

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Hydrofloty For Paint Sludge Removal
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Automatic GradeAutomatic

HYDROFLOTY for Paint Sludge Removal Features
  • Paint Sludge in suspension is removed efficiently
  • Sludge removed from single booth/multiple booths/sludge pits/tanks
  • Conventional sludge pits not required
  • Savings in Water & Booth Maintenance costs
  • Completely automatic systems
  • In the Spray booth working with forced water circulation there are two unavoidable problems:
  • Because of their high adhesive power, paint particles dispersed in water tend to cause blockages and
    clogging of pumps, nozzles and piping.
  • The circulating water, destined to become waste water because of foreign and noxious substances
    contained in it (solvents, pigments, metals oxide, etc.), must necessarily pass through expensive purifying treatments.
In general, the advantages of the HYDROFLOTY system are the following ones:
  • The change of water in the spray booths must be carried out only every 12 months maximum;
  • The automatically extracted sludge has got a very low volume, thanks to its easy dewatering;
  • By extracting the sludge continuously the spray booth water volume will be reduced up to 70%;
  • The concentration of noxious substances in air emissions is considerably reduced by absorption of volatile components created by the paints.
  • Spray booths maintenance costs will be reduced up to 90%.
  • All the systems are completely automatic and easy to run.
How HYDROFLOTY System works:

It acts on substances in suspension which are removed from the water by a coagulation process through absorption.

HYDROFLOTY system purifies continuously the water, which is thus put back in circulation clean and neutral, thus avoiding clogging and blockages of the system. The Spray booth is always ready to be used, with a greater and greater working life. Each system can be connected to more than one paint booth. No need to make investment for each painting spray booths.

When new water-based technology process takes place instead of solvent-based process, there is no need to make any change to the system, being able to continue to use it at the same way just changing the chemicals used.

Thanks to adopted automatic operation and control system with simple and intuitive PLC, operator requirement is minimum.

Net decrease in the level of pollution of painting spray booth water COD is achieved.

Model Available:

HYDROFLOTY 4M, 6M, 9M, 12M, 24M, 36M

 

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Centrifuge Separation Systems
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Oil Cleaning

Oil Cleaning

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Oil Separators

Oil Separators

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Metal & Glass Burr Separators
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