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Aster Private Limited

Hyderabad, Telangana

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49 products available

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Offering you a complete choice of products which include Transmission Towers, Transmission Lines Construction Towers, Ehv Sub Stations Construction Towers, Power & Distribution Testing Transformers, Telecom Shelters and Msc Shelter.
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Transmission Towers
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Transmission Towers

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Our manufacturing facilities at Chouttuppal near Hyderabad and Raipur, are equipped with state of the art Infrastructure, Equipment and an in-house Galvanization facilities for meeting Customer’s requirements of Transmission Towers and other Structures.

Design capability

Aster has an in-house Design Team that undertakes designing of Transmission & Distribution Towers and Substation Structures as per the Customer requirements. The prototype towers are tested in test beds like Central Power Research Institute (CPRI). Aster Design Team uses latest software viz. iTOWERS Designer tl, bocad-3D and STAAD.Pro for Designing and Detailing.

Our Design Engineers oversee the proto assembly of Towers in-house and supervise the testing of Towers at test beds to ensure accuracy of erection.

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Transmission Lines Construction Towers
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Aster is one of the leading Companies that undertakes Turnkey as well as Task/scope oriented Projects for Transmission and sub-Transmission Lines in India. As an ECP Contractor, our scope of work includes Survey, Design, Optimization, and Detailing of Towers, Testing, Production, Galvanization of Towers, execution of Civil Works, Erection, Stringing, Testing and Commissioning of Transmission Lines.

Our capability

Aster has an in-house Design Team that undertakes designing of Transmission & Distribution Towers and Substation Structures as per the Customer requirements. The prototype towers are tested in test beds like Central Power Research Institute (CPRI). Aster Design Team uses latest software, viz. iTOWERS Designer tl, bocad-3D and STAAD.Pro for Designing and Detailing.

Expertise

Aster has expertise in modern Survey and Tower Spotting works and uses the latest versions of PLS-CADD software. This helps our Customers to obtain options of the most optimal Transmission Line route. Survey with the help of state of art gadgets DGPS and Satellite imaging is used for providing the most economical Transmission Line Profile to the Customers.
Aster is equipped with Tools and Plants required for Erection and Stringing of Lines. We also have Tension Stringing Equipment imported from Tesmech, Italy (quantity two with a capacity of 8 Tons and quantity one with a capacity of 15 Tons).

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Ehv Sub Stations Construction Towers
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Sub Station Extra High Voltage (EHV)

Aster undertakes Design to Commissioning of Substations of ratings from 33 kV to 220 kV. The scope of the services broadly covers Soil Investigation, Structural Foundations-cum-Construction, Supply and Installation of Equipment, Earth Mats, Cable Duct Runs, Control Rooms, Approach Roads, Culverts, Switch Yards, Fencing, Terminal Bays, Installation and Testing of Power Transformers, Breakers, Isolators, CT/PT, Lightning Arrestors, Control and Relay Panels, Battery Banks, Yard Lights and Air Conditioning of Control Room. Substations constructed by Aster are in use at KPTCL for over two years now.



E-BOP works

Aster undertakes Design to Commissioning of Sub-Stations and Switch Yard works of Power Plants all over India. The scope includes HV Substation, Bus Ducts and/or Cable and Connections, Transformers, Generator Circuit-breakers, Excitation Equipment, Power Plant Main, LV/MV Switchgear, LV-MCC Distribution, Switchgear, UPS System, Batteries/Inverters, Diesel Sets, and DCS System/Main Control.

Plant Electrification

Aster is committed to provide Quality Product and Services to the Customers for Plant Electrification services. The Plant Electrification work covers Conceptual studies and detailed Engineering, Electrical Schemes and Single Line Diagrams, Sizing and Selection of Electrical Equipment, Metering and Protection Schemes, Indoor Switch gear distribution Boards and Cubicle, Control, Indication and Alarm Annunciation System, D.C. Control Power Supply Equipment, AC Auxiliary Power Supply Equipment, Optimized solutions for the selection of the plant automation system.

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Power & Distribution Testing Transformers
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Aster offers a range of oil filled distribution transformers from 16KVA to 150KVA, with system voltages between 11 and 33KV to meet the needs of public utilities, organizations, turnkey projects and private industrial sector.

Custom Designed Transformers

Our R&D and the Design Teams always bring the best design for various capacities of transformers conforming to the latest national and international standards making sure that our Transformers function with high efficiency and low energy loss. With the state of art infrastructure and qualified engineers, we have a capacity to manufacture more than 50MVA per month.

We manufacture custom designed transformers. Our cost effective transformers fully comply with the customers’ specifications ensuring that the special requirements are met all through the product life cycle.



Additional Information:

  • Item Code: PDT02

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Telecom Shelters
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Telecom Shelters

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Aster’s Poly Engineering Systems manufactures shelters with panels of metal and puf bonding, Green shelters and shelters with Thermal Management System. Aster provides completely Independent and Reliable turnkey solutions for the state of the art Telecom Shelters.

Aster’s telecom shelters are self supporting with metal puff sandwich panels and specially designed doors. Our shelters are corrosion resistant, dust and dirt proof and provide protection to high value telecom equipment. The specifications are in line with the Customer requirements.

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Msc Shelter
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Msc Shelter

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Specifications

We have a manufacturing capacity of 6,00,000 Sq. meters of puff panels per annum. Given below are some general specifications of our present production, we can however, comply any specifications as per the Customer requirement:

  • Outer cladding of 0.6 mm,0.8 mm or 1 mm thickness
  • Puf density 40 kg/m3 and thermal conductivity<0.023 w/mDegk
  • Base frame designed bolted beam channel grid to withstand 3500 kg/Sq. meters uniformly
  • Modular wall and roof panels to withstand 200 kmph wind load conditions
  • Self standing ,self supporting galvanised steel structure
  • Projected roof of 150 mm on all sides for rain protection
  • Mortice lock of stainless steel hinges
  • Floor internal skin with 19 mm marine grade ply, fire retardant, fungus proof, high anti static, anti abrasive board
  • Dimensional stability –75 to 125o C
  • Roof loading capacity 250 kg/Sq. meters
  • Torque groove configuration with inbuilt unpickable eccentric camlocks
  • Water proofing to the joints of the ceiling panels.

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Phase Change Material Telecom Shelters
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  • Use of PCM 29 in telecom shelter can maintain the inside temperature at 25-35 0C up to 6-10 hrs of operation

  • PCM gets charged, when AC is switched on; when the power goes off, it starts discharging i.e. absorbing the heat released by the telecom equipments. Thus it maintains a uniform temperature within the shelter.

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Windmill Tower
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Windmill Tower

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Aster offers a variety of turnkey engineering solutions such as structural and mechanical analysis, design and development requirements including foundation with expert engineering design group to satisfy customer requirements. SSV has qualified and experienced engineers and uses latest software such as iTowers Designer, MS Pole, STAAD, Pro & Bocad-3D in order to ensure that the designs conform to International standards. Turnkey solutions offered by Aster to the Wind Mill Industry includes:

  • Design, Manufacture, Supply and Install Lattice Type of Towers
  • Design and Execute Civil Foundations
  • Develop sites
  • Lay access Roads
  • Execute other Civil Works
  • Construct Power Transmission Lines.

 

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Poles, High Masts & Monopoles
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Octagonal/Polygonal Poles and High masts for Lighting and Sinage Boards and Turnkey Projects

Aster’s Poles, High Masts and Monopoles (PHM) SBU is equipped with sophisticated machinery and equipment for the manufacture of Polygonal Poles, High Masts and Monopoles required for applications like Street lighting, Road lighting, Highway Lighting, Park/Garden lighting, Yard lighting, Industrial lighting, Stadium lighting and Sign boards. Aster has set up a one of the largest galvanization plant in Asia with world class standards and a production capacity of 52,000 MT per annum. The Plant is located at Choutuppal and is equipped to galvanize sections up-to 2.3m diameter and 12m length in a single dip. Aster has so far supplied and installed on turnkey basis more than 30,000 Octagonal Poles and 2000 High Masts varying from 3m to 60m heights to Private and Public Sector customers to their entire satisfaction.



Additional Information:

  • Item Code: PHMM01

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Telecom Towers
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Telecom Towers

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At Aster we have developed over 200 Tower designs that are approved by SERC, CPRI and IIT.

Aster is the forerunner in Telecom Infrastructure services that are fast and reliable for the following reasons:

  • Technical expertise of our teams, well-engineered layouts, mechanized production equipment and large storage facilities for steel and finished products
  • Our design facilities at Hyderabad employ highly qualified teams for designing and developing all types of towers of national and international standards
  • Aster has 5 tower manufacturing units at 2 strategic locations, Hyderabad and Raipur with a total production capacity of 75,000 MT per annum
  • Our Tower Manufacturing and allied Structural Fabrication Facilities are equipped with state-of-the-art tools and technology
  • Aster is constantly upgrading the capabilities of its factories to meet the challenges of the ever changing landscape of the markets.

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Railway Line Galvanized Steel
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Indian Railways had planned to convert all major existing lines into electrification line in their 11th Five year plan and as such, the requirement of galvanized steel structures is going up day by day in present scenario. Aster is one of the CORE (Central Organization for Railway Electrification) approved vendor for manufacturing and supply of galvanized steel structures and small parts of steel for Over Head Electrification(OHE) and Traction Sub Stations (TSS). Our heavy fabrication and world class Galvanizing facilities and in-house testing facilities will ensure to manufacture all types of steel structures meeting the CORE specifications with the best quality for Railway Electrification. Aster has already proved it’s competence by supplying the galvanized steel structures for almost all the Railway zones across the country. Aster is also joining hands with EPC contractors for executing Turnkey projects in Railways.

Aster is one of the RDSO (Research Designs and Standards Organization) / CORE approved vendors to manufacture and supply range of OHE Galvanized Structures, like Portals, Masts, Beams, Gantries, Small Parts Steel (SPS) and Traction Substation Structures.

Our Manufacturing facility includes a modern fabrication machine shop with a vast stockyard, for storing of raw material and the finished goods. The Company is equipped with state-of-the-art of Imported Furnace Technology for Hot Dip Galvanisation from PROTHORM, United Kingdom. Our Galvanization bath of the size 13m x 2.5m x 2.5m, with Galvanizing capacity of 5,000 MT per month is one of the largest in Asia.

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Sub Station Feeder Distribution Systems
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Aster T&D undertakes Turnkey Projects for the Distribution (Discoms) Companies located all over India. The scope of Distribution Systems work broadly involves SITC works of 33 kV and 11 kV Substations, Distribution Lines, Distribution Transformers, Metering, covered under various schemes such as Rural and Urban Electrification, RGGVVY, APDRP and BPL.

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Aster’s Project Management Services (PMS) as a specialized service that provides its clients end-to-end project management services encompassing the entire life cycle of telecom infrastructure implementation – starting from site survey to site integration. Aster’s Project Management helps complete compliance and ensures that all issues are strictly managed and controlled to the required specifications. In addition Aster’s Project Management Services also includes supply of skilled manpower for Project Management activities on time and expenses basis.

Aster PMS teams are extremely focused on complying with the safety and environment aspects of the project.

 

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  • Patrolling is aimed at preventing cable disruptions along the OFC routes daily on fixed stretch
  • Preventive and Corrective Maintenance is carried out as defined by the SLA/SOW
  • All fibers are tested for the block sections and reported every month
  • Any defects in the fiber or in any of the associated equipment is attended to, in consultation with the Customer at site
  • Repeater stations and the optical equipment installed for alarms are monitored
  • Breakdown OFC Maintenance includes 24*7 mobilization of equipment and skilled manpower for fault identification and rectification
  • Test link attributes like the splice loss/link loss after the rectification of fault are corrected
  • Deployment of O&M teams to carry out Splicing and Termination of Optical Fiber Cable.

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  • Maintenance of OFC routes 24*7 for Routine OFC Maintenance and Breakdown OFC Maintenance
  • O&M team has a supervisor, splicer, assistant splicer, patroller and a helper for every range defined by customer
  • Mode of transport of patrollers is customer specific.

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Aster’s Infrastructure Electrification undertakes Internal and External Electrification works of Buildings and Commercial complexes, Shopping Malls, Residential Colonies and Township, Industrial Parks, IT, ITES, SEZ, Bio-tech, Apparel Industries and Establishments, Lighting for Stadium, Parking, Shipyards, Stock yards etc.

The Infra Electrification works broadly involve Design, Engineering and Consultancy support, Turnkey contracts, Supply, Installation and Testing of Equipment - Distribution Transformers, Control and Relay Panels, Circuit Breakers, Cabling, Ducting, Metering, Fires Alarm Systems and Smoke Detection Systems, LAN/WAN Networking, Stabilized source of supply.

We undertake to arrange requisite statutory approvals and Clearances for all Electrification works, as also source all materials from approved vendors to ensure the Quality of Material used.

We provide in-house training to our Engineers and Technicians and also Toolbox talk to our workmen on regular basis. Our dedicated and well experienced Engineers observe and oversee Safety and Quality aspects during entire execution of Project works.

 

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Aster’s Poly Engineering Systems Vertical offers completely Independent and Reliable Turnkey solutions for Cold Storage and Cold rooms as Cost effective, Efficient and Reliable cold storage method. It reduces wastage and consequently, increases profitability to the farmer. On social front, Aster’s turnkey Cold Chain solutions ensure the well being of the Consumer.

  • Cold Rooms: We undertake Conceptualization, Designing and Execution for Cold Rooms for practical and professional cold storage solutions in the form of Evaporating Units, Condensing Units, Walk-in-coolers, Freezers and Refrigeration System for healthy Living.

  • Clean Rooms: Clean rooms are generally created with a controlled concentration of airborne particles and eliminating sub-micron airborne contamination. These contaminants are generated by people, processes, facilities and equipment. The only way to control contamination is to control the total environment. Air flow rates and direction, pressurization, temperature, humidity and specialized filtration need to be effectively controlled. Clean rooms are used in critical manufacturing environments for Electronics, Pharmaceutical, Biopharmaceutical and Medical devices.

  • Air Handling Units: Aster PES offers Air Handling Units (AHU) to condition and circulate air as part of a heating, ventilating and air-conditioning or the HVAC system for Clean and Fresh air.

  • Metal Doors: Aster is a leading provider of Clean Rooms, Clean Room Modular Panels and Clean Room Doors for over a decade now for Scientific Doors, Galvanized Steel Doors, Emergency or Fire Doors, Air Tight Doors and Prefabricated Glass Block Windows.

 

 

 

 

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Defence Shelters

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Aster has state of the art Design and Manufacturing facility to produce Integrated Mobile Shelters for use by Defence, Telecom and Health among other sectors. Aster’s Integrated Mobile Shelters are rugged, and easy for rapid movement by road, rail, sea and air and almost ready for deployment and operation. These mobile shelters meet MIL standards and can be EMI shielded and NBC protected as per customers specifications.

Aster offers pre-insulated and prefabricated shelters to the Defense services for use as Expandable Mobile Shelter (EMS), EMI Shelters, Mobile Medical Unit (MMU), Filed Office Shelter (FOS), Mobile Communication System (MCS), Telecom Shelters, Mobile Power Units (MPU) and Site Offices.

Aster’s Defense Shelters are assembled with panels of PUF sandwiched and Aluminum sheets for floors, roofs and walls. These panels are assembled along with the accessories like profiles, angles and ISO Corners. The sandwich panels embedded with grid structure are light in weight, yet very strong.

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The total production of fruits and vegetables in the world is around 370 MT India ranks first in the world with an annual output of 32 MT India with its current production of 32 MT of fruit, accounts for about 8% of the world’s fruit production. The diverse agro-climatic zones in the country make it possible to grow almost all varieties of fresh fruits and vegetables. The Fruit Processing sector has grown about 20% per annum. However, the growth rates have been extensively higher for frozen fruits and vegetables (121%) and dehydrated fruits and vegetables (24%). However, India loses about 35-40% of the produce due to improper post harvest management; a loss estimated at Rs. 40,000 crores per annum equivalent to annual consumption of UK.

Transportation of Fresh Vegetables, Fruits, Vaccines, Blood, Flowers, etc. is gaining more attention due to awareness regarding the hygiene and quality. Till today all cold storages are dependent on power generated by DG sets to maintain temperatures during power failures. Aster has developed PCM which can maintain temperatures around 0° C for up to 16 hrs depending on the requirement. This not only saves energy but also the environment from the harmful gases generated by DG sets.

 

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Transmission Equipments Installation, Testing & Commissioning Services

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Power Plant

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Power & Distribution Transformers
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Power & Distribution Transformers

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  • Item Code: PDT01

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Power & Distribution Testing Transformers
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Power & Distribution Testing Transformers

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  • Item Code: PDT03

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Shelter Panels

Shelter Panels

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Radio Power(Bts) Maintenance System
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Poles, High Masts & Monopoles
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Poles, High Masts & Monopoles

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  • Item Code: PHMM02

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Railway Masts

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