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Atlas Machines (india)

Mumbai, Maharashtra

| GST  27AAAFA6817D1ZT

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Sheet Shearing And Rolling Machines

We are a prominent organization engaged in supplying and exporting Sheet Shearing - Bending - Rolling Machine. These are widely used for industrial purposes owing to their features such as superior performance, safe operations and longer functional life.

 

  • Available In:Mechanical / Hydraulic / NC / CNC Models
  • Ranging From: 1250 x 3 mm to 6000 mm x 30 mm

Pyramid Type Plate Rolling Machine
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Special Salient Features :

  • Steel Fabricated fracture Proof Housings.
  • Wear resistant forged premium steel rolls.
  • Longitudinal Grooves on Bottom rolls for correct Feeding of Plates.
  • Build in Lubricated Storage.
  • Circumferential and Axial Grooves on Gun Metal Bearing for even Lubrication.
  • Gun Metal Bush Bearings.
  • Dropsend opening system for easy removal of rolled shells.
  • Minimised feeding height for easy operation.
  • Well balanced design.
  • Controlled roll speed for accurate curvature performance.
  • Indicators provided for correct even top roll pressure.
  • Mechanical device Mechanism for easy sliding of non drive side top roll housing.
  • Motor of reputed make.
  • Worm Reduction Gear-Box of reputed make.
  • Reverse Forward starter with overload thermal relay of reputed make like Siemens/L & T/Cutler Hammer/HKS.
  • One piece fabricated heavy duty base frame.

 

Unique Special Designed Optional :


  • Extended rolls (To be ordered along with machine)
  • Dies for rolling of angles, channels, pipes, flats, I-beam etc
  • Attachment for conical rolling.
  • Extra heavy base frame (for site work)
  • Direct coupled gear box with electric motor and electro-magnetic brake.
  • Semi automatic centralised lubrication system.
  • Feeding platform.
  • Interchangeable extra top roll to roll shells of smaller diameter
  • Spill Proof re-usable lubrication system.
  • Manual or pneumatic or mechanical shell ejecting device.
  • Remote floating control.
  • Shell support device.
  • Gun metal nuts for smoother manual rotation.

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Hydraulic Plate Shearing Machine
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Variable Rake Angle Hydraulic Shears 

 
Range : 3 mm to 25 mm
Length : 1250 mm to 6000 mm
 
  • Ram & Table designed with inclined member and box type structure for maximum strength.
  • Positive holding of Hyd. Hold downs avoids slippage of sheet during    cutting stroke.
  • HCHCr Blade suitable to MS & SS.
  • Hardened Transfer bars.
  • Front gauging by disappearing stoppers mounted on front squaring arm.
International quality hydraulics Robust,heavy & accurate back
gauge  Variable Rake Angle 
Adjustment for compact
manifolds gives smooth,
silent and jerk less operation.

 

Robits, heavy & accurate back gauge with various driveoptions. higher thickness cutting than nominal capacity. Also thin sheets can be cut at lower rake angleensures twist free cut. Rake Angle can be easily adjusted through selector Switch.
     
  
Optional Ball Transfer Table for fast and smooth handling of 
material.

DegreeProtectorArrangementfor
taper cutting of sheets.
 

International quality electrical components ensure trouble free operation over a period of time.

 

 The fastest & easiest Pre calibrated blade clearance setting for burr free cutting.
 
SPECIAL FEATURES
 
  • The stable robust, all welded steel frame from ultrasonically tested plates are of top quality. Ram
    and table designed with special inclined member and box type structure for maximum strength.

  • The top beam is guided by three point roller with replaceable hardened liners for least wear.This eliminates lubrication of guides. Roller guide made of hardened & ground bearing steel to provide better quality of cutting for a long time.

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Angle Shearing Machine

Angle Shearing Machine

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Automatic Rolling Shutter
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Undercrank Mechanical Motorised Shearing Machine
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Shearing Machines have been designed and developed through structural analysis technique for continuous production, accuracy and repeatability having the following main features:

Frame :


Rigid steel frame of shears are optimally designed to avoid week sections at load support and is of interlocked design.The ram is guided throughout its length by accurate machined guide ways ensuring proper clearance and clean cut.

Hold-Down System :

 Spring loaded mechanical Hold down pads hold the sheet securely, to avoid slipping and bowing resulting in clean square cuts. Hold down units are provided with oversize pads to avoid impressions on sheet metal on request.


Hold-Down System :

Hydraulic Hold down pads are accurate calm operated pump. Hydraulic Hold down pads hold the sheet securely, to avoid slipping and bowing resulting in clean square cut. Hold down units are provided with oversize pads to avoid impressions on sheet metal on request at extra cost.


Knives :

Shears are provided with high quality single segment (HcHcr) Knives for longer tool elite. Ease in assembling of knife reduces down-time. The knife blades are four edged.

Lubrication :

All bearing parts and guide surfaces are lubricated through hand-operated lubrication system.

Mechanical Back Guage :

This is standard equipment provided on all shears. Scale on backguage gives instantaneous reading of distance between shear and backguage. Thus avoiding errors and maintenance encountered in electronic equipment.

Finger Guard :

Fitted in front of hold-down for operator protection without abstructing viewing.

 

 

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Overcrank Mechanical Motorized Shearing Machine
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Shearing Machines have been designed and developed through structural analysis technique for continuous production, accuracy and repeatability having the following main features:

 

Frame :

 

Rigid steel frame of shears are optimally designed to avoid week sections at load support and is of interlocked design.The ram is guided throughout its length by accurate machined guideways ensuring proper clearance and clean cut.

 

Hold-Down System :

 Spring loaded mechanical Hold down pads hold the sheet securely, to avoid slipping and bowing resulting in clean square cuts. Holddown units are provided with oversize pads to avoid impressions on sheet metal on request.

 

Hold-Down System :

Hydraulic Hold down pads are accurate calm operated pump. Hydraulic Hold down pads hold the sheet securely, to avoid slipping and bowing resulting in clean square cut. Hold down units are provided with oversize pads to avoid impressions on sheet metal on request at extra cost.

 

Knives :


Shears are provided with high quality single segment (HcHcr) Knives for longer tool elite. Ease in assembling of knife reduces down-time. The knife blades are four edged.

 

Lubrication :


All bearing parts and guide surfaces are lubricated through hand-operated lubrication system.

 

Mechanical Backguage :


This is standard equipment provided on all shears. Scale on backguage gives instantaneous reading of distance between shear and backguage. Thus avoiding errors and maintenance in electronic equipment.

 

Finger Guard :


Fitted in front of hold-down for operator protection without abstructing viewing.

 

 

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Hydraulic Variable Rake Angle Shear Machine
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Range : 3 mm to 25 mm

 

Length : 1250 mm to 6000 mm

 

  • Ram & Table designed with inclined member and box type structure for maximum strength.
  • Positive holding of Hyd. Hold downs avoids slippage of sheet during cutting stroke.
  • HCHCr Blade suitable to MS & SS.
  • Hardened Transfer bars.
  • Front gauging by disappearing stoppers mounted on front squaring arm.

 

 

Special Features

 

  • The stable robust, all welded steel frame from ultrasonically tested plates are of top quality. Ram and table designed with special inclined member and box type structure for maximum strength.
  • The top beam is guided by three point roller with replaceable hardened liners for least wear.This eliminates lubrication of guides. Roller guide made of hardened & ground bearing steel to provide better quality of cutting for a long time.
  • Rake angle can be varied to permit shearing of higher thickness than nominal capacity and facilitating distortion free shearing of thin sheets.
  • The fastest and easiest way of blade clearance setting without need of feeler gauge, which helps Burr-free edges.
  • Positive holding by hydraulic holddowns before shearing avoids slippage of sheets and independent operation of holddowns for clamping of sheet helps checking of mark without taking shear stroke.
  • Front gauging by disappearing stoppers mounted on left squaring arm. Robust, heavy & accurate back gauging to set cutting width.
  • Hydraulic cylinder are designed with both low and high pressure sealing, Hard chrome plated rod also with special type guide for long life without leakage.
  • Hydraulic components of international quality assembled in our own factory with specially designed compact manifold

 

 

Standard Accessories :

 

  • Main Drive motor
  • Electric Control Panel
  • Operational Console
  • Pre selector switch to adjust rake angle  
  • Lever operated blade clearance with calibration
  • Fine stroke adjustment rod with limit switch
  • Front sheet support 
  • Squaring arm on right end with steel rule
  • Hardened transfer bar mounted on table 
  • Hold down cylinders  
  • Shadow light Indicator
  • Four edge HCHCR / HCSR blade interchangeable & suitable to shear mild and St. Steel
  • Manual back gauge

 

Optional Accessories :


  • Second squaring arm on left side
  • Motorised back gauge with DRO
  • NC back gauge with ball screw
  • Front support with roller according to required length
  • Rear sheet support
  • Ball transfer table
  • Degree protector for angular cutting
  • Stroke counter
  • Design with throat depth
  • First fill of hydraulic oil.

 

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Mechanical Clutch Bending Press Brakes
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Press Brakes are designed and developed through years of experience in sheet metal working machines. Press Brakes are widely accepted in industries for continuous production runs and in areas requiring accuracy and repeatability coupled with high production.

Frame :

Frame is of robust fabricated steel construction of rigid and interlocked design. It is stain-free and supports the ram and bed against desired deflection under permissible loading condition.

Ram And Bed :

Made from steel plates of suitable thickness, machined for straightness and parallelism of working surfaces. Ram is guided and supported throughout the stroke by accurately machined guideways.

Drive System :

Power is transmitted to the ram through two individual gear drives for uniform load distribution throughout the length. This also reduces the torsional stresses on the eccentric shaft. Electric motor used is of sufficient H.P. which reduces slowdown of fly wheel and increases energy available per stroke. The gear and pinion are made out of carbon/alloy steel.

Ram Adjustment :

Motorised ram adjustment through a simple drive mechanism, facilitates quick bending angle adjustment. Angular ram adjustment made simple by incorporating a spring loaded dog clutch.

Clutch And Brake :

All series of press brakes are provided with high-torque tow-inertia friction clutch synchronised with heavy duty mechanical brake ensuring immediate braking of ram on releasing the pedal Clutch operating levers are designed in such a way that minimum enraging force is required at the pedal.

Special Features :

Connection link mounted on crank shaft for uniform load, separate Drive system for each connection link, Sufficient H.P Normal torque motors provided. Boltless pedal mounted on hexagonal bar. General purpose V-Block and punch supplied as standard accessories.

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Hydraulic Press Brakes
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Range : 20 MT to 600 MT
Length : 1250 mm to 6000 mm

 

Special Features :


  • Robust steel frame from ultrasonically tested IS 2062 plates and rigid as per guideline of IMTMA standards.
  • Hydraulic cylinder with twin type sealing low & high pressure and hard chrome plated rod with special type guide for long life without leakage.
  • Repetitive accuracy is within ±0.04 mm
  • International quality Hydraulics component rated for 310 bar (Working Pressure is less than 160 bar) which ensure trouble-free operation.
  • Adjustable five piece guides, provided with special non metallic liners for long life.
  • Quickly adjustable stroke length.
  • Front operated back gauge with micro setting arrangement.
  • Ram tilting arrangement to maintain bending accuracy over a period.
  • Moving work station with ON/OFF buttons, Selector switches for inch, Single cycle & Auto cycle and Emergency Stop buttons for easy operation and better safety.
  • Rear Cylinder design using mechanical advantage through lever, reduces the cylinder size which enable to use medium pressure hydraulic component and also improves stroke accuracy.
  • Fast Approach and fast Return speed for reducing cycle time, Slow pressing speed for better stroke control and bend accuracy

 

Standard Accessories :


  • Main Drive motor.
  • Electric Control Panel with selection of 'AUTO', 'INCH' & 'SINGLE CYCLE AUTO' mode operation.
  • Movable Work Station with pair of foot switch.
  • Pair of lifting links.
  • Pair of sheet support.
  • Fine stroke adjustment rod with limit switch.
  • Manual back gauge with micro setting.
  • One suitable five way Die & Punch of EN-9.
  • Centralised lubrication system with flow control valve for proper lubrication.
  • RAM tilting arrangement.

 

Optional Accessories :


  • N.C. Operated Stroke control.
  • N.C. Operated back gauge & stroke control.
  • Sliding sheet support with Swing away stoppers.
  • Hardened tools & special toolings Anti-deflection unit.Hydraulic tool clamping. Motorised back gauge with DRO.
  • Higher throat depth.
  • Anti Deflection Unit.
  • Multiple depth setting arrangement.
  • First fill of hydraulic oil.

 

 

 

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Pre Pinch Cum Pyramid Type Plate Rolling Machine
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Salient Features :

  • Three Roll Symmetrical Principle for Pre-pinching of Plate ends & Rolling Without Removing the Plate.
  • Modern Design, Robust Steel Construction.
  • High Quality Alloy Steel Rolls.
  • Built in Cone Rolling Feature.
  • Precise Controls Through Push Button Operation with Interlock Circuit.
  • Electrical / Mechanical Overload Protection.
  • Centralised Lubrication System.
  • Roll Position Setting by Dial / Scale Readout.

 

Capacity Range :


  • Plate Thickness : 5 mm to 50 mm
  • Plate Width : 1000 mm to 3000 mm.

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